🏷️ Basic Information Identification Make: Rover Model: 400 Series Generation Generation Name: First Generation (XH) Codes Platform Code: PG1 👋 Introduction Market Position Target Audience: DIY enthusiasts, independent repair shops, and Rover owners seeking to maintain and repair their vehicles. Competitive Analysis Value Proposition: Provides essential information to save significant money on repairs and maintenance compared to dealership services. Key Features Accessibility: Instant email delivery upon purchase, usable on multiple devices. Usability: Easy-to-follow step-by-step instructions and included pictures enhance user understanding. 📋 Manual Details Coverage Areas Years Covered: 1990-1999 Page Count Estimated Page Count: Varies by specific model and engine variant, typically 500+ pages Manual Type Type: Complete Workshop Service Repair Manual Language Language: English Format Format: Downloadable Digital File (PDF) 📖 Manual Coverage Systems Covered Powertrain: Engine mechanicals, fuel system, ignition system, cooling system, exhaust system, transmission (manual and automatic). Chassis: Suspension (front and rear), steering system, braking system (including ABS), wheels and tires. Electrical: Wiring diagrams, lighting, instruments, power accessories, engine control unit (ECU) diagnostics, body electricals. Body And Interior: Body panel repair, doors, glass, seats, trim, HVAC system. Procedures Included Maintenance: Scheduled maintenance, fluid changes, filter replacements, lubrication. Diagnostics: Troubleshooting common problems, diagnostic trouble codes (DTCs), testing procedures. Repair: Step-by-step repair instructions for all major components and systems. Rebuilds: Engine and transmission overhaul procedures, component disassembly and reassembly. Technical Depth Depth: Comprehensive from basic maintenance to advanced diagnostics and complete rebuilds. 📊 Manual Specifications File Format Compatibility: All PC & MAC computers, tablets, smartphones. Required Software: Adobe Reader (free download available) Print Quality Printability: Printable by page, chapter, or entire manual. Binding Type Binding: N/A (Digital Download) Paper Type Paper: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Codes General: K-Series (e.g., K14, K16) - 1.4L & 1.6L; L-Series (e.g., L-Series Diesel) - 2.0L Diesel. May also include older Rover V8 variants in some markets or specific models. Performance Horsepower Range Petrol: Approximately 75-105 hp for 1.4L and 1.6L K-Series engines. Torque Range Petrol: Approximately 115-140 Nm for K-Series engines. Diesel Engine Performance: L-Series diesel typically produced around 80-90 hp and 160-190 Nm torque. Fuel System Fuel Injection: Multi-point fuel injection (MPI) for K-Series petrol engines; Indirect injection for L-Series diesel. Ignition System Ignition Type: Electronic ignition with distributorless ignition system (DIS) or distributor-based systems depending on exact year and engine. Cooling System Cooling Type: Pressurized liquid cooling system with water pump and radiator. Cylinder Head Head Type: Single Overhead Camshaft (SOHC) or Double Overhead Camshaft (DOHC) depending on K-Series variant. Diesel would be OHC. 🔧 Transmission Standard Manual Transmission Type: PG1 5-speed manual gearbox (common across many Rover models). Optional Automatic Transmission Type: ZF 4HP20 or similar 4-speed automatic transmission (optional on some variants). Features Clutch Type: Hydraulically operated single dry plate clutch. Fluid Specifications Manual Transmission Fluid: API GL-4, SAE 75W/80W or 75W/90 (e.g., Rover Gear Oil GR8). Automatic Transmission Fluid: Dexron III or equivalent (specific type depending on ZF unit). 📐 Dimensions Exterior Body Styles: 4-door saloon (sedan), 5-door hatchback. Length: Approx. 4300-4400 mm (depending on body style). Width: Approx. 1700-1750 mm. Height: Approx. 1350-1400 mm. Weights Curb Weight: Approx. 1100-1250 kg (depending on engine and equipment). 🛡️ Safety Features Ratings Euro Ncap Rating: Not extensively tested under current Euro NCAP protocols; older independent crash tests would be referenced. Active Features Braking System: Front ventilated discs, rear drums standard. Optional ABS (Anti-lock Braking System) on higher trims or later models. Passive Features Airbags: Driver airbag standard from early 1990s. Passenger airbag optional or standard on later models. Seatbelts: Pre-tensioning front seatbelts. 💡 Technology Features Infotainment Audio System: Factory fitted radio cassette or CD player, with basic speaker systems. Upgrades and aftermarket options common. Driver Assistance ABS: Anti-lock Braking System available as an option on certain trims and model years. Connectivity Early Connectivity: Limited connectivity features; primarily focused on power windows, central locking, and basic climate control. 🔧 Maintenance Service Intervals Oil Change Interval: Every 10,000 miles or 12 months (whichever comes first). Air Filter Replacement: Every 20,000 miles or 24 months. Spark Plug Replacement K Series: Every 30,000-40,000 miles for standard plugs; longer for platinum or iridium. Fluid Specifications Engine Oil Type: API SJ/SL, ACEA A3/B3, SAE 10W/40 or 5W/30 (depending on climate and specific engine recommendations). Coolant Type: Ethylene glycol based antifreeze with corrosion inhibitors, typically a 50/50 mix with distilled water. Brake Fluid Type: DOT 4. Known Issues K Series Head Gasket: The K-Series engine is known for potential head gasket failures, particularly on earlier iterations or if maintenance is neglected. The manual will detail inspection and replacement procedures. Suspension Wear: Common wear items include suspension bushings, ball joints, and shock absorbers, especially on higher mileage vehicles. Rust Corrosion: As with many cars of this era, particularly UK-market vehicles, rust can be an issue in wheel arches, sills, and subframes. 📚...