🏷️ Basic Information Identification Make: Rover Model: 800 Series Model Variant: 825 Codes Platform Code: R17 (XJ6 based platform, shared with Sterling) 👋 Introduction Market Position Positioning: A premium executive car offering from Rover, designed to compete in the upper-medium and executive segments. The 825 model typically featured a 2.5-liter V6 engine. Competitive Analysis Competitors: BMW 5 Series, Mercedes-Benz E-Class, Audi 100/A6, Jaguar XJ, Vauxhall Carlton/Omega, Ford Scorpio, Volvo 240/700/900 Series. Key Features Features: Front-wheel drive layout, spacious interior, comfortable ride, advanced (for its time) technology, distinctive styling. 📋 Manual Details Coverage Areas Applicable Years: 1986, 1987, 1988, 1989, 1990, 1991, 1992, 1993, 1994, 1995, 1996, 1997, 1998, 1999 Page Count Estimated Page Count: Comprehensive (exact number not specified, but typical for full workshop manuals covering over a decade of production) Manual Type Type: Service and Repair Manual Language Language: English Format Format: Digital Download (PDF) 📖 Manual Coverage Systems Covered Engine Service: Detailed disassembly, reassembly, repair, and troubleshooting for the Rover KV6 engine (and potentially earlier 2.5L OHC/DOHC variants found in early models). Transmission Service: Service and repair procedures for both manual and automatic transmissions. Brake System: Diagnosis, repair, and maintenance of front and rear braking systems, including ABS (where applicable). Electrical System: Comprehensive wiring diagrams, component testing, diagnosis of electrical faults, and repair of circuits. Suspension And Steering: Repair and adjustment of front and rear suspension systems, steering rack, power steering, and wheel alignment procedures. Cooling System: Maintenance and repair of radiators, water pumps, thermostats, cooling fans, and coolant specifications. Fuel System: Diagnosis and repair of fuel injection systems, fuel pumps, injectors, fuel lines, and emissions control. Chassis And Body: Body repair, panel replacement, interior trim removal and installation, structural components. Restraint System: Information on seat belts and airbag systems (if equipped), including diagnostic procedures. Axles: Service and repair of front and rear drive axles and CV joints. Procedures Included General Maintenance: Routine checks, fluid level checks and changes, filter replacements, spark plug replacement, belt inspection and replacement. Troubleshooting: Systematic diagnosis of common problems and fault finding guides. Engine Repair: Complete engine overhaul, cylinder head removal and reconditioning, piston and connecting rod service, crankshaft service. Transmission Repair: Internal transmission component repair, clutch replacement (manual), torque converter service (automatic). Brake Repair: Brake pad and disc replacement, caliper overhaul, brake fluid bleeding, ABS system troubleshooting. Electrical Repair: Component testing and replacement (alternator, starter, ignition system), wiring harness repair, ECU diagnostics. Suspension Repair: Replacement of shocks, struts, bushings, ball joints, tie rod ends. Steering Repair: Steering rack overhaul or replacement, power steering pump service. Cooling System Repair: Radiator replacement, water pump replacement, hose replacement, thermostat replacement. Fuel System Repair: Fuel injector cleaning and replacement, fuel pump testing and replacement, fuel pressure regulator service. Periodic Lubrication: Recommended lubrication points and schedules for various components. Emission System Service: Diagnosis and repair of emission control components like catalytic converters, oxygen sensors, EGR valves. Engine Control System: Diagnosis and repair of electronic engine management systems, sensors, and actuators. Body And Chassis Repair: Body panel alignment, rust repair, structural repair guidance. Restraint System Service: Airbag system diagnostics and replacement procedures, seat belt mechanism repair. Technical Depth Depth Of Coverage: Comprehensive, covering routine maintenance, diagnostics, and full component overhaul/rebuild. 📊 Manual Specifications File Format Format Details: PDF format, requires Adobe PDF Reader. Compatible with WinZip for extraction if compressed. Operating Systems: Compatible with all versions of Windows and Mac operating systems. Print Quality Quality: High resolution, suitable for clear viewing and printing of diagrams and text. Binding Type Type: N/A (Digital Download) Paper Type Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: V6, 24-valve OHC (KV6 engine introduced in later models) Displacement: 2497 cc (2.5 Liters) Bore X Stroke: Approx. 82.4 mm x 79.1 mm (for KV6) Compression Ratio: Typically around 9.3:1 to 10.0:1 depending on variant. Performance Horsepower: Approximately 170-180 bhp (for KV6) Torque: Approximately 175-185 lb-ft (for KV6) Fuel System Injection System: Multi-point fuel injection (MPFI). Fuel Type: Unleaded Petrol (RON 95 recommended, RON 97 for optimal performance) Engine Management ECU: Lucas/Rover-specific ECU, later models with Bosch or Lucas electronic engine management. 🔧 Transmission Standard Type: 5-speed Manual Transmission Optional Type: 4-speed Automatic Transmission (e.g., ZF 4HP22 or similar) Features Drive Layout: Front-Wheel Drive (FWD) Fluid Specifications Automatic Transmission Fluid: Dexron III/Mercon or equivalent specified by Rover for the respective automatic gearbox. Manual Transmission Fluid: GL-4 or GL-5 gear oil, SAE 75W-90 or 80W-90 depending on temperature. 📐 Dimensions Exterior Length: Approx. 4900-4950 mm (Saloon) Width: Approx. 1780 mm Height: Approx. 1400-1420 mm Weights Curb Weight: Approx. 1500-1650 kg Gross Vehicle Weight Rating: Approx. 2000-2150 kg Cargo Trunk Capacity: Approx. 530-570 Liters (Saloon) 🛡️ Safety Features Ratings Era Appropriateness: Reflects safety standards of the late 1980s and 1990s. ABS and airbags were optional or standard on higher trims. Active Features ABS: Anti-lock...