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Rover 800 Series 827 1986-1999 All Service Repair Manual

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🏷️ Basic Information Identification Make: Rover Model: 800 Series Model Variant: 827 Generation Generation Code: SD1 (first generation, though 800 is a new platform) / R17 (second generation) Production Years Covered: 1986-1999 👋 Introduction Market Position Target Audience: Rover 800 Series 827 owners seeking to perform their own maintenance and repairs, as well as independent workshops. Competitive Analysis Value Proposition: Provides essential technical knowledge to perform repairs independently, saving costs and ensuring quality workmanship. Key Features Accessibility: Instant download, accessible on multiple devices. Comprehensiveness: Covers a wide range of repair and maintenance aspects for the specified model years. 📋 Manual Details Coverage Areas Primary Coverage: Full service, repair, maintenance, and troubleshooting for Rover 800 Series 827 models Specific Areas: General Maintenance, Troubleshooting, Engine Service/Repair, Transmission Service/Repair, Brake System, Wiring Diagram, Electrical System, Suspension, Periodic Lubrication, Steering, Cooling System, Fuel Injection/Fuel System, Emission System, Engine Control System, Chassis/Body, Restraint System, Axle Page Count Estimated Page Count: Extensive (exact count not specified, but implies comprehensive coverage) Manual Type Manual Type: Service and Repair Manual Language Language: English Format Digital Format: PDF Download 📖 Manual Coverage Systems Covered Engine: Detailed procedures for disassembly, assembly, inspection, and repair of the engine and its components. Transmission: Comprehensive coverage for both manual and automatic transmission service, including diagnosis and repair. Brakes: In-depth information on brake system components, hydraulic circuits, ABS (if applicable), and repair procedures. Electrical: Detailed electrical system diagnosis, wiring diagrams, component locations, and repair for all electrical circuits. Suspension Steering: Service and repair procedures for front and rear suspension, steering system components, and alignment specifications. Cooling Fuel Emissions: Detailed coverage of the cooling system, fuel injection, fuel delivery, and emissions control systems. Procedures Included Maintenance: Routine maintenance tasks, fluid changes, filter replacements, and inspection schedules. Troubleshooting: Systematic diagnostic procedures for identifying and resolving common and complex issues. Repair: Step-by-step instructions for component replacement, system overhauls, and major repairs. Diagnostics: Guidance on diagnosing engine performance, electrical faults, and mechanical issues. Technical Depth Depth: Comprehensive, suitable for professional mechanics and experienced DIY enthusiasts, covering all aspects from basic maintenance to complete rebuilds. 📊 Manual Specifications File Format Digital Format: PDF Software Requirements: Adobe PDF Reader, WinZip (or similar decompression utility) Compatibility: All versions of Windows & Mac Print Quality Print Readability: High (designed for clear printing and on-screen reading) Binding Type Binding Type: Not Applicable (Digital Download) Paper Type Paper Type: Not Applicable (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Family: Honda PG series (as the 800 Series utilized Honda V6 engines, particularly in the 827 models) Engine Type: V6, SOHC or DOHC (depending on specific year and variant within the 827 designation) Displacement: Approximately 2.7 Liters (2733 cc) Horsepower Range: Typically around 160-180 hp (Varies by year and specific engine code) Torque Range: Approximately 170-190 lb-ft (Varies by year and specific engine code) Performance Engine Management: Electronic Fuel Injection (EFI) with Engine Control Unit (ECU) Fuel System Fuel Delivery: Multi-point fuel injection Recommended Fuel: Unleaded gasoline (Octane rating typically 91 or higher, consult specific vehicle owner's manual for precise requirement) 🔧 Transmission Standard Transmission Type: Typically a 4-speed automatic transmission (e.g., Honda/Rover partnership transmission) or a 5-speed manual transmission Optional Transmission Type Optional: Availability of manual transmission was an option on some models. Features Automatic Features: Likely features like 'Sport' or 'Economy' modes depending on the specific transmission calibration. 📐 Dimensions Exterior Body Styles: Saloon (Sedan) and Hatchback (often referred to as the 'Fastback') Wheelbase: Approximately 109.2 inches (2774 mm) Length: Approximately 189.4-191.3 inches (4810-4860 mm) depending on body style Width: Approximately 70.9 inches (1800 mm) Height: Approximately 54.3 inches (1380 mm) Weights Curb Weight: Approximately 3300-3600 lbs (1500-1630 kg) depending on configuration 🛡️ Safety Features Ratings Crash Test Performance: Older vehicle with safety standards of its era; specific crash test ratings are limited by modern standards. Active Features ABS: Anti-lock Braking System (ABS) was available on higher trims and later models. Passive Features Airbags: Driver airbag typically standard on later models; passenger airbag often optional or standard on top trims. Seat Belts: Front and rear seat belts, possibly with pretensioners on later models. 💡 Technology Features Infotainment Audio System: Factory-fitted radio/cassette player, often with an external amplifier. Later models may have CD players. Climate Control: Manual or automatic climate control systems were available depending on trim level. Driver Assistance Cruise Control: Cruise control was a common option on higher specification models. Connectivity Phone Integration: No integrated Bluetooth or smartphone connectivity in the traditional sense. Early mobile phone provisions might be present on very late models. 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 5,000-7,500 miles or 6-12 months (consult manual for precise interval and oil type) Timing Belt Replacement: Crucial for the V6 Honda engine; interval typically around 60,000-90,000 miles or 5-7 years (highly recommended to verify and replace proactively) Fluid Specifications...
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Sku: 495506
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Rover 800 Series 827 1986-1999 All Service Repair Manual
🏷️ Basic Information
Identification
Make:
Rover
Model:
800 Series
Model Variant:
827
Generation
Generation Code:
SD1 (first generation, though 800 is a new platform) / R17 (second generation)
Production Years Covered:
1986-1999
👋 Introduction
Market Position
Target Audience:
Rover 800 Series 827 owners seeking to perform their own maintenance and repairs, as well as independent workshops.
Competitive Analysis
Value Proposition:
Provides essential technical knowledge to perform repairs independently, saving costs and ensuring quality workmanship.
Key Features
Accessibility:
Instant download, accessible on multiple devices.
Comprehensiveness:
Covers a wide range of repair and maintenance aspects for the specified model years.
📋 Manual Details
Coverage Areas
Primary Coverage:
Full service, repair, maintenance, and troubleshooting for Rover 800 Series 827 models
Specific Areas:
General Maintenance, Troubleshooting, Engine Service/Repair, Transmission Service/Repair, Brake System, Wiring Diagram, Electrical System, Suspension, Periodic Lubrication, Steering, Cooling System, Fuel Injection/Fuel System, Emission System, Engine Control System, Chassis/Body, Restraint System, Axle
Page Count
Estimated Page Count:
Extensive (exact count not specified, but implies comprehensive coverage)
Manual Type
Manual Type:
Service and Repair Manual
Language
Language:
English
Format
Digital Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine:
Detailed procedures for disassembly, assembly, inspection, and repair of the engine and its components.
Transmission:
Comprehensive coverage for both manual and automatic transmission service, including diagnosis and repair.
Brakes:
In-depth information on brake system components, hydraulic circuits, ABS (if applicable), and repair procedures.
Electrical:
Detailed electrical system diagnosis, wiring diagrams, component locations, and repair for all electrical circuits.
Suspension Steering:
Service and repair procedures for front and rear suspension, steering system components, and alignment specifications.
Cooling Fuel Emissions:
Detailed coverage of the cooling system, fuel injection, fuel delivery, and emissions control systems.
Procedures Included
Maintenance:
Routine maintenance tasks, fluid changes, filter replacements, and inspection schedules.
Troubleshooting:
Systematic diagnostic procedures for identifying and resolving common and complex issues.
Repair:
Step-by-step instructions for component replacement, system overhauls, and major repairs.
Diagnostics:
Guidance on diagnosing engine performance, electrical faults, and mechanical issues.
Technical Depth
Depth:
Comprehensive, suitable for professional mechanics and experienced DIY enthusiasts, covering all aspects from basic maintenance to complete rebuilds.
📊 Manual Specifications
File Format
Digital Format:
PDF
Software Requirements:
Adobe PDF Reader, WinZip (or similar decompression utility)
Compatibility:
All versions of Windows & Mac
Print Quality
Print Readability:
High (designed for clear printing and on-screen reading)
Binding Type
Binding Type:
Not Applicable (Digital Download)
Paper Type
Paper Type:
Not Applicable (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Family:
Honda PG series (as the 800 Series utilized Honda V6 engines, particularly in the 827 models)
Engine Type:
V6, SOHC or DOHC (depending on specific year and variant within the 827 designation)
Displacement:
Approximately 2.7 Liters (2733 cc)
Horsepower Range:
Typically around 160-180 hp (Varies by year and specific engine code)
Torque Range:
Approximately 170-190 lb-ft (Varies by year and specific engine code)
Performance
Engine Management:
Electronic Fuel Injection (EFI) with Engine Control Unit (ECU)
Fuel System
Fuel Delivery:
Multi-point fuel injection
Recommended Fuel:
Unleaded gasoline (Octane rating typically 91 or higher, consult specific vehicle owner's manual for precise requirement)
🔧 Transmission
Standard
Transmission Type:
Typically a 4-speed automatic transmission (e.g., Honda/Rover partnership transmission) or a 5-speed manual transmission
Optional
Transmission Type Optional:
Availability of manual transmission was an option on some models.
Features
Automatic Features:
Likely features like 'Sport' or 'Economy' modes depending on the specific transmission calibration.
📐 Dimensions
Exterior
Body Styles:
Saloon (Sedan) and Hatchback (often referred to as the 'Fastback')
Wheelbase:
Approximately 109.2 inches (2774 mm)
Length:
Approximately 189.4-191.3 inches (4810-4860 mm) depending on body style
Width:
Approximately 70.9 inches (1800 mm)
Height:
Approximately 54.3 inches (1380 mm)
Weights
Curb Weight:
Approximately 3300-3600 lbs (1500-1630 kg) depending on configuration
🛡️ Safety Features
Ratings
Crash Test Performance:
Older vehicle with safety standards of its era; specific crash test ratings are limited by modern standards.
Active Features
ABS:
Anti-lock Braking System (ABS) was available on higher trims and later models.
Passive Features
Airbags:
Driver airbag typically standard on later models; passenger airbag often optional or standard on top trims.
Seat Belts:
Front and rear seat belts, possibly with pretensioners on later models.
💡 Technology Features
Infotainment
Audio System:
Factory-fitted radio/cassette player, often with an external amplifier. Later models may have CD players.
Climate Control:
Manual or automatic climate control systems were available depending on trim level.
Driver Assistance
Cruise Control:
Cruise control was a common option on higher specification models.
Connectivity
Phone Integration:
No integrated Bluetooth or smartphone connectivity in the traditional sense. Early mobile phone provisions might be present on very late models.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 5,000-7,500 miles or 6-12 months (consult manual for precise interval and oil type)
Timing Belt Replacement:
Crucial for the V6 Honda engine; interval typically around 60,000-90,000 miles or 5-7 years (highly recommended to verify and replace proactively)
Fluid Specifications
Engine Oil Type:
API SJ or SL, SAE 10W-30 or 10W-40 (specific viscosity depends on climate; consult manual)
Coolant Type:
Ethylene glycol-based antifreeze with corrosion inhibitors. Typically a 50/50 mix with distilled water.
Transmission Fluid Automatic:
Dexron III (or equivalent) for automatic transmissions.
Brake Fluid Type:
DOT 3 or DOT 4.
Known Issues
Cooling System:
Potential for radiator leaks, thermostat issues, and coolant hose degradation.
Electrical System:
Common issues include corroded electrical connectors, faulty window regulators, and HVAC blower motor problems.
Suspension:
Wear on suspension bushings, ball joints, and shock absorbers can lead to noise and poor handling.
Engine Management:
On some later models, issues with the ECU or sensor failures could occur. Timing belt integrity is paramount.
📚 Vehicle History
Brand Heritage
Manufacturer Origin:
British, with significant technical collaboration with Honda
Model Evolution
First Generation:
Launched in 1986, part of Rover's move to a more modern, front-wheel-drive platform.
Second Generation:
Introduced in 1992, featuring updated styling, interior, and revised mechanicals, including the Honda V6 engine.
Production
Production End Year:
1999
Assembly Locations:
United Kingdom
🏆 Awards & Recognition
Recognitions
Market Reputation:
The Rover 800 series was positioned as a premium executive car, competing with European and Japanese luxury sedans of its time.
Notable Features:
Praised for its refined ride quality and comfortable interior, particularly in later iterations with the Honda V6 engine.
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