SAME IRON 100 110 120 HI-LINE Tractor Workshop Repair Manual
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🏷️ Basic Information Identification Make: SAME Model: IRON 100 Hi-Line, IRON 110 Hi-Line, IRON 120 Hi-Line Engine Family: DEUTZ 2012 Codes Product Code: TRM-SAME-IRON-HI-LINE-PDF 👋 Introduction Market Position Segment: Utility Tractor (Mid-Range) Target User: Professional farmers, agricultural contractors, landscaping businesses. Competitive Analysis Competitors: John Deere 5 Series, New Holland T5 Series, Massey Ferguson 4700 Series, Claas Elgios. Key Features Hi Line Cab: Premium cabin offering comfort, ergonomics, and visibility for extended operation. Deutz Engine Integration: Reliable and powerful Deutz 2012 engine known for its fuel efficiency and durability. Versatility: Suitable for a wide range of agricultural tasks, from field operations to transport and loader work. 📋 Manual Details Coverage Areas Manual Type: Workshop Repair Manual Language: English Format: PDF Download Page Count Estimated Page Count: Estimated 800-1200 pages (typical for this class of tractor manual) 📖 Manual Coverage Systems Covered Engine Mechanical: Complete overhaul procedures, component diagnostics, timing, fuel injection system, cooling system, lubrication system Transmission: Gearbox types (e.g., Powershift), clutch assemblies, PTO (Power Take-Off) systems, differential locks, hydraulic power steering Hydraulic System: Hydraulic pump, cylinders, control valves, filters, oil cooler, hitch control system, auxiliary hydraulic circuits Electrical System: Wiring diagrams, starter system, charging system, lighting, instrumentation, battery management, ECU (Engine Control Unit) diagnostics Braking System: Service brakes, parking brake, hydraulic brake circuits, brake adjustments Chassis And Body: Front axle, steering system, chassis components, cabin interior/exterior, fenders, ballast weights Procedures Included Maintenance: Scheduled maintenance, oil change intervals, filter replacement, greasing points, fluid level checks Troubleshooting: Diagnostic charts for common problems, symptom-based troubleshooting guides Repair: Step-by-step repair procedures for all major components and systems, including disassembly, cleaning, inspection, and reassembly Diagnostics: Procedures for diagnosing electrical and mechanical faults, including use of diagnostic tools if applicable Technical Depth Depth: Comprehensive, suitable for dealership technicians, independent repair shops, and experienced owner-operators. Covers routine maintenance to complete engine and transmission rebuilds. 📊 Manual Specifications File Format File Format: High Quality PDF Print Quality Print Quality: Printable, high-resolution images and diagrams Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Manufacturer: DEUTZ AG Engine Model Series: 2012 Series Engine Type: Turbocharged Diesel (likely common rail injection) Cylinders: Likely 4-cylinder inline (common for this series and horsepower range) Performance Horsepower Iron 100: Approximately 100 HP (rated power) Horsepower Iron 110: Approximately 110 HP (rated power) Horsepower Iron 120: Approximately 120 HP (rated power) Torque Peak: Varies by model, but typically in the range of 400-500 Nm for this horsepower class. Fuel System Fuel Injection: Common Rail Direct Injection (CRDI) Emission Standard: Likely Tier 3 / Stage IIIA or higher, depending on production year. 🔧 Transmission Standard Transmission Type: Synchronized constant mesh gearbox with powershift (e.g., 24x24 or similar options). Optional Transmission Options: Possible creep speed gears, shuttle shift functionality. Features Pto Speeds: Standard 540/1000 RPM PTO, potentially with ground speed PTO. 📐 Dimensions Exterior Wheelbase: Typically around 2400-2500 mm for this tractor class. Weights Operating Weight: Likely between 4500-5500 kg (unballasted). Max Gross Weight: Typically around 7000-8000 kg. 🛡️ Safety Features Active Features Braking System Type: Hydraulically actuated wet disc brakes (rear axle). Parking Brake: Independent parking brake mechanism. Passive Features Cab Protection: ROPS (Roll-Over Protective Structure) and FOPS (Falling Object Protective Structure) compliant cabin. 💡 Technology Features Infotainment Cabin Features: HVAC system, adjustable steering column, air-suspended seat, radio preparation/installation. Driver Assistance Pto Engagement Control: Electronic PTO engagement and speed selection. Hitch Control: Electronic draft control (EDC) for rear hitch. Connectivity Diagnostic Port: OBD (On-Board Diagnostics) or proprietary diagnostic connector for engine and system diagnostics. 🔧 Maintenance Service Intervals Engine Oil Change: Typically 250 or 500 operating hours, depending on operating conditions and oil type. Hydraulic Oil Change: Typically 1000 or 1200 operating hours. Fuel Filter Replacement: 125-250 operating hours or as per manufacturer recommendation. Fluid Specifications Engine Oil Spec: API CJ-4 or ACEA E9 (e.g., SAE 15W-40 or 10W-40, depending on climate). Hydraulic Transmission Fluid Spec: SAE 10W-30 or SAE 30 UTTO (Universal Tractor Transmission Oil) meeting AGROPLUS specific approvals. Coolant Spec: Ethylene Glycol based coolant with a 50% water mix, meeting specific OEM standards for corrosion protection. Known Issues Common Wear Items: Clutch wear, PTO engagement issues, hydraulic pump wear, electrical connector corrosion. Potential Electronic Faults: Related to sensors, ECU, or transmission control modules in advanced models. Covered extensively in troubleshooting section. 📚 Vehicle History Brand Heritage Manufacturer: SAME (Società Accomandita Motori Endotermici) is an Italian manufacturer of agricultural machinery, known for its innovation and robust designs. Model Evolution Iron Series Placement: The IRON series represents a modern generation of SAME tractors, focusing on efficiency, comfort, and integrated technology. Production Likely Production Years: Post-2005, likely spanning the late 2000s and early 2010s, based on the DEUTZ 2012 engine platform. 🏆 Awards & Recognition Recognitions Brand Awards: SAME has historically received accolades for design...
Diagnostic charts for common problems, symptom-based troubleshooting guides
Repair:
Step-by-step repair procedures for all major components and systems, including disassembly, cleaning, inspection, and reassembly
Diagnostics:
Procedures for diagnosing electrical and mechanical faults, including use of diagnostic tools if applicable
Technical Depth
Depth:
Comprehensive, suitable for dealership technicians, independent repair shops, and experienced owner-operators. Covers routine maintenance to complete engine and transmission rebuilds.
📊 Manual Specifications
File Format
File Format:
High Quality PDF
Print Quality
Print Quality:
Printable, high-resolution images and diagrams
Binding Type
Binding Type:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Manufacturer:
DEUTZ AG
Engine Model Series:
2012 Series
Engine Type:
Turbocharged Diesel (likely common rail injection)
Cylinders:
Likely 4-cylinder inline (common for this series and horsepower range)
Performance
Horsepower Iron 100:
Approximately 100 HP (rated power)
Horsepower Iron 110:
Approximately 110 HP (rated power)
Horsepower Iron 120:
Approximately 120 HP (rated power)
Torque Peak:
Varies by model, but typically in the range of 400-500 Nm for this horsepower class.
Fuel System
Fuel Injection:
Common Rail Direct Injection (CRDI)
Emission Standard:
Likely Tier 3 / Stage IIIA or higher, depending on production year.
🔧 Transmission
Standard
Transmission Type:
Synchronized constant mesh gearbox with powershift (e.g., 24x24 or similar options).
Optional
Transmission Options:
Possible creep speed gears, shuttle shift functionality.
Features
Pto Speeds:
Standard 540/1000 RPM PTO, potentially with ground speed PTO.
📐 Dimensions
Exterior
Wheelbase:
Typically around 2400-2500 mm for this tractor class.