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POLARIS 600 700 800 IQ DRAGON TOURING Snowmobile Service Repair PDF Manual Download 2007-2008

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Basic Information Identification Make: Polaris Model: IQ Dragon Touring Model Variant: IQ Dragon Touring Model Line: IQ Vehicle Type: Snowmobile Year: 2007-2008 Codes Engine Codes Covered: 600cc, 700cc, 800cc Introduction...
Type: Powersports
Vendor:
Sku: 43060
Tags: ATV Misc Polaris
POLARIS 600 700 800 IQ DRAGON TOURING Snowmobile Service Repair PDF Manual Download 2007-2008
Basic Information
Identification
Make: Polaris
Model: IQ Dragon Touring
Model Variant: IQ Dragon Touring
Model Line: IQ
Vehicle Type: Snowmobile
Year: 2007-2008
Codes
Engine Codes Covered: 600cc, 700cc, 800cc
Introduction
Market Position
Segment: High-performance, trail touring snowmobile.
Target Audience: Snowmobile enthusiasts seeking robust touring capability with an emphasis on power and comfort.
Competitive Analysis
Competitors: Arctic Cat Crossfire/M Series, Ski-Doo Summit/MXZ, Yamaha Nytro/Phazer.
Key Differentiation: Polaris's Polaris Liberty engine technology and the IQ chassis's rider-forward ergonomics and advanced suspension.
Key Features
Chassis: Polaris IQ Chassis - known for its rider-forward positioning, improved handling, and vibration reduction.
Engines: Available with powerful Polaris Liberty 2-stroke engines (600, 700, 800cc).
Touring Comfort: Designed for longer rides with comfortable seating and rider ergonomics.
Performance: Balancing trail performance with touring comfort, offering strong acceleration and top-end speed.
Manual Details
Coverage Areas
Primary Focus: Service, Repair, Maintenance, Troubleshooting
Scope: Comprehensive for all service and repair jobs
Page Count
Estimated Pages: Detailed page count not specified, but described as highly detailed.
Manual Type
Type: Factory Type PDF Service Repair Manual
Language
Language: English
Format
Format: PDF Download
Manual Coverage
Systems Covered
Engine Mechanical: Engine assembly, disassembly, tuning, lubrication, cooling system.
Engine Fuel System: Carburetor service and adjustment, fuel pump, fuel lines, fuel tank.
Ignition System: Ignition coil, spark plugs, CDI unit, stator, troubleshooting ignition faults.
Exhaust System: Exhaust pipe, silencer, heat shields, inspection and repair.
Drive System: Clutch (primary and secondary), drive belt, chain case, gears, lubrication.
Suspension Front: IFS (Independent Front Suspension) components, shock absorbers, springs, steering linkage, alignment.
Suspension Rear: Rear suspension system, shock absorbers, springs, sliders, torque arms, track system.
Brakes: Hydraulic brake system, caliper, master cylinder, brake fluid, brake pads, rotors, bleeding.
Electrical System: Lighting, battery, starter, wiring diagrams, switches, gauges, electrical troubleshooting.
Bodywork Chassis: Body panels, seat, windshield, handlebars, skis, tunnel, chassis components.
Track System: Track inspection, tension adjustment, lubrication, replacement.
Procedures Included
Scheduled Maintenance: Oil changes, filter replacements, lubrication points, spark plug service, track inspection.
Engine Repair: Top-end rebuilds (pistons, rings, cylinders), bottom-end rebuilds (crankshaft, bearings), valve adjustments (if applicable).
Clutch Service: Clutch inspection, cleaning, adjustment, weight and spring replacement, clutch alignment.
Suspension Overhaul: Shock absorber rebuilds/replacements, bearing service, bushing replacement, alignment procedures.
Brake System Repair: Caliper rebuilds, master cylinder replacement, brake line repair, hydraulic system bleeding.
Electrical Troubleshooting: Diagnostic procedures for lighting, ignition, starting, and accessory circuits using wiring diagrams.
Carburetor Tuning: Detailed steps for cleaning, rebuilding, and adjusting carburetors for optimal performance.
Track Replacement: Step-by-step guide for removing and installing the snowmobile track.
Special Tool Usage: Identification and application of necessary specialized tools for specific repairs.
Technical Depth
Level: Professional Quality, highly detailed, Factory Type.
Diagnostic Capabilities: Comprehensive troubleshooting guides for identifying and resolving common and complex issues.
Rebuild Instructions: Detailed instructions for complete engine and component rebuilds.
Specification Data: Torque specifications, clearances, tolerances, fluid capacities, electrical component values.
Manual Specifications
File Format
Format: PDF
Searchability: Typically searchable text within PDF format for quick information retrieval.
Print Quality
Quality: Professional Quality, designed for clarity and readability.
Illustrations: Likely includes detailed diagrams, illustrations, and photographs.
Binding Type
Binding: Digital Download (PDF) - No physical binding.
Paper Type
Paper: N/A (Digital Format)
Engine Specifications
Primary Engine
Type: 2-Stroke, Liberty Engine
Configuration: Parallel Twin Cylinder
Displacement Options: 600cc, 700cc, 800cc
Cooling System: Liquid Cooled
Performance
Horsepower 600: Approximately 115-125 HP (estimate based on era)
Horsepower 700: Approximately 130-140 HP (estimate based on era)
Horsepower 800: Approximately 145-155 HP (estimate based on era)
Fuel System
Carburetion: Mikuni VM Series Carburetors (specific sizes vary by engine displacement)
Fuel Type: Unleaded Gasoline (91 Octane or higher recommended)
Oil Injection: Automixing 2-stroke oil injection system
Transmission
Standard
Type: CVT (Continuously Variable Transmission) with Polaris P-85/P-90 primary clutch and Arctic 2-CVT secondary clutch.
Optional
Options: N/A (CVT is standard)
Features
Gear Reduction: Chain case with gear reduction, final drive via chain.
Clutch Service: Manual adjustment and maintenance of primary and secondary clutches.
Dimensions
Exterior
Length: Approx. 126 inches (320 cm) - Varies slightly by specific model configuration.
Width: Approx. 48 inches (122 cm) - Varies slightly.
Height: Approx. 46 inches (117 cm) - Varies slightly.
Cargo
Storage: Rear storage compartment and potential for rack or bag mounting.
Weights
Dry Weight: Approx. 500-550 lbs (227-250 kg) - Varies by engine and configuration.
Gvw: Gross Vehicle Weight Rating - Not explicitly stated but implied for rider and cargo load.
Safety Features
Ratings
Crash Test Results: N/A (Snowmobiles are not subject to automotive crash testing standards).
Active Features
Braking System: Hydraulic disc brake with adjustable lever.
Kill Switch: Emergency engine kill switch with tether cord.
Lighting: Headlights, taillight, brake light.
Passive Features
Chassis Design: IQ chassis designed to improve rider control and stability.
Track Design: Track lugs provide traction and control.
Windscreen: Provides wind protection for the rider.
Technology Features
Infotainment
Gauge Cluster: Digital/analog combination gauge cluster displaying speed, RPM, fuel level, and warning lights.
Accessories: Provisions for heated grips, thumb warmer, and potentially auxiliary lighting.
Driver Assistance
Ergonomics: IQ chassis rider-forward design for improved control and reduced fatigue.
Suspension Technology: IFS front suspension and a sophisticated rear suspension system (e.g., RydeFX shocks, Fox shocks) for enhanced ride quality and handling.
Connectivity
Diagnostic Ports: While not 'connectivity' in the modern sense, the manual would cover diagnostic procedures for electrical systems.
Maintenance
Service Intervals
Initial Break In: Specific break-in procedure outlined in the owner's manual, typically involving varying engine speeds and load for the first several hours/miles.
Oil Change Engine: As per manual, typically every 1,000-1,500 miles or annually. However, for 2-stroke engines, this refers to the 2-stroke oil reservoir.
Chain Case Oil: Check level periodically, change every 1,000-1,500 miles or annually. Specific lubricant required.
Clutch Inspection: Inspect primary and secondary clutches for wear and cleanliness at least annually or every 500 miles.
Spark Plug Service: Inspect and gap spark plugs every 500-1,000 miles, replace as needed.
Suspension Lubrication: Lubricate suspension pivot points and bearings as recommended, typically annually.
Fluid Specifications
Engine Oil 2 Stroke: Polaris Premium 2-Stroke Synthetic Oil or equivalent meeting API TC specifications.
Chain Case Lubricant: Polaris Chaincase Lube or equivalent SAE 80W-90 GL-5 gear oil. Capacity approx. 10-12 oz.
Brake Fluid: DOT 4 Hydraulic Brake Fluid.
Known Issues
Clutch Wear: Premature wear on primary/secondary clutch rollers or bushings can occur with aggressive use.
Suspension Bushings: desgaste de los bujes de la suspensión delantera y trasera con el tiempo y el uso intensivo.
Carburetor Icing: Carburetor icing can be an issue in very cold, humid conditions.
Track Tension: Improper track tension (too loose or too tight) can lead to premature wear of the track and suspension components.
Vehicle History
Brand Heritage
Manufacturer: Polaris Industries Inc.
Founding: Founded in 1954, Polaris has a long history of innovation in the powersports industry.
Model Evolution
Iq Chassis Introduction: The IQ chassis was introduced in the mid-2000s as a significant redesign focusing on rider-centric ergonomics and performance.
Dragon Trim: The 'Dragon' trim level typically signified a higher-performance or premium package within the Polaris lineup during this era.
Touring Variant: The 'Touring' designation indicates a configuration optimized for comfort and capability during longer rides, often including features like a taller windshield, improved seating, and potentially auxiliary storage.
Production
Production Years Iq: The IQ platform spanned several years, with significant models produced from the mid-2000s through the late 2000s.
Manufacturing Location: Polaris snowmobiles are primarily manufactured in the United States.
Awards & Recognition
Recognitions
Industry Acclaim: Polaris vehicles from this era were generally well-received for their performance and handling, with the IQ platform being a significant advancement.
Ratings
Consumer Reviews: Often praised for engine power and chassis dynamics; maintenance requirements typical for performance snowmobiles.
Certifications
Emissions: Manufactured to meet prevailing EPA and California emissions standards for snowmobiles of that period.
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