Saturn Relay 2005 2006 Owners Manual User Manual Pdf

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🏷️ Basic Information Identification Make: Saturn Model: Relay Year: 2005, 2006 Generation Generation: First Generation (GM APV platform) Codes Platform Code: GM APV 👋 Introduction Market Position Vehicle Segment: Mid-size Crossover SUV / Minivan-like Utility Vehicle Target Audience: Families, individuals seeking versatile utility and passenger carrying capacity. Competitive Analysis Key Competitors: Chevrolet Uplander, Pontiac Montana SV6, Buick Terraza (these shared the same platform), Ford Freestyle, Chrysler Pacifica, Toyota Sienna, Honda Odyssey. Key Features Distinctive Features: Unique front-end styling for Saturn brand, 'StabiliTrak' stability control system, available all-wheel drive (AWD), flexible seating configurations, relatively car-like driving dynamics compared to traditional minivans. 📋 Manual Details Coverage Areas Market Coverage: North America (USA, Canada) Page Count Estimated Page Count: Approximately 350-400 pages (typical for an owner's manual of this era) Manual Type Manual Type: Owner's Manual / User Manual Language Language: English Format Digital Format: PDF 📖 Manual Coverage Systems Covered Powertrain Systems: Engine operation, cooling system, fuel system, exhaust system, transmission (automatic) operation and basic fluid checks. Chassis Systems: Braking system (ABS operation), steering system, suspension system, tire pressure monitoring system (if equipped). Electrical Systems: Lighting systems (headlights, taillights, interior lights), battery and charging system overview, instrument cluster and warning lights, power windows, door locks, mirrors, audio system, climate control operation. Body And Interior: Seating adjustments, seat belts, airbags, child seat LATCH system, interior features (e.g., storage compartments, sun visors), exterior features (doors, liftgate, windows), wiper and washer system. Procedures Included Basic Maintenance: Checking fluid levels (oil, coolant, brake fluid, power steering fluid, windshield washer fluid), checking tire pressure, tire rotation recommendations, oil change recommendations (intervals and type), filter replacement recommendations. Safety Procedures: Airbag system warnings and precautions, seat belt usage, child restraint system installation, emergency procedures (e.g., jump starting, tire changing). Operation And Features: Starting and operating the vehicle, using the climate control system, operating the audio system, understanding dashboard indicators and controls, using the cruise control system (if equipped), parking brake operation. Technical Depth Depth Of Information: Covers essential owner-level information for safe operation, basic maintenance, and understanding vehicle features. Does not include detailed diagnostic procedures, component removal/installation, or wiring diagrams typically found in service manuals. 📊 Manual Specifications File Format File Format: PDF Compression Format: RAR/ZIP Viewing Requirements: Adobe Acrobat Reader or compatible PDF viewer, and a file extraction utility (e.g., WinRAR, 7-Zip). Print Quality Printability: Printable Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Code: LX9 Engine Description: 3.5L (3500cc) Overhead Valve (OHV) V6 Bore X Stroke: 3.74 in x 3.19 in (95.0 mm x 81.0 mm) Compression Ratio: 9.2:1 Performance Horsepower: 201 hp @ 5600 rpm (2005), 200 hp @ 5600 rpm (2006) Torque: 220 lb-ft @ 4000 rpm (2005), 218 lb-ft @ 4000 rpm (2006) Fuel System Fuel Delivery: Sequential Multi-Port Fuel Injection (MFI) Fuel Type: Unleaded Gasoline (87 octane recommended) Emission Control: Catalytic Converter, On-Board Diagnostics (OBD-II) 🔧 Transmission Standard Transmission Type: 4-speed automatic transaxle Optional Drivetrain: Front-Wheel Drive (FWD) or All-Wheel Drive (AWD) Features Transmission Features: Driver Shift Control (manual shifting capability), Tow/Haul mode (on some models). Fluid Specifications Transmission Fluid Type: Dexron VI Automatic Transmission Fluid (ATF) Transmission Fluid Capacity: Approximately 8.5 quarts (8.0 liters) for a fluid change with filter. 📐 Dimensions Exterior Length: 201.1 inches (5108 mm) Width: 72.5 inches (1841 mm) Height: 68.7 inches (1745 mm) Wheelbase: 119.0 inches (3023 mm) Front Track: 61.8 inches (1570 mm) Rear Track: 61.6 inches (1565 mm) Ground Clearance: Approx. 6.3 inches (160 mm) Weights Curb Weight: Approx. 4,300 - 4,500 lbs (1950 - 2041 kg), depending on configuration (FWD/AWD, trim). Gross Vehicle Weight Rating Gvwr: Approx. 5,700 - 5,900 lbs (2585 - 2676 kg) Towing Capacity: 3500 lbs (1588 kg) when properly equipped with towing package. Cargo Cargo Volume Behind 3Rd Row: Approx. 17.3 cu ft (490 liters) Cargo Volume Behind 2Nd Row: Approx. 57.4 cu ft (1625 liters) Cargo Volume With 2Nd And 3Rd Row Folded: Approx. 122.3 cu ft (3463 liters) Interior Seating Capacity: 7 passengers (2 front, 2 middle, 3 rear) Front Headroom: Approx. 40.3 inches (1024 mm) Front Legroom: Approx. 42.1 inches (1070 mm) Second Row Headroom: Approx. 39.5 inches (1003 mm) Second Row Legroom: Approx. 37.4 inches (950 mm) Third Row Headroom: Approx. 37.6 inches (955 mm) Third Row Legroom: Approx. 34.2 inches (869 mm) 🛡️ Safety Features Ratings NHTSA Frontal Crash Rating: 5 Stars (Driver and Passenger) - 2005 model year data. NHTSA Side Impact Rating: 4 Stars (Front and Rear Passenger) - 2005 model year data. IIHS Front Crash Test Rating: Good (for 2005-2006 models, based on available data from related platform vehicles). Active Features Stability Control: Standard StabiliTrak electronic stability control system. Traction Control: Standard Traction Control System (TCS). ABS: Standard Anti-lock Braking System (ABS) on all four wheels. Passive Features Airbags: Driver...

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Description

🏷️ Basic Information

Identification

Make:

Saturn

Model:

Relay

Year:

2005, 2006

Generation

Generation:

First Generation (GM APV platform)

Codes

Platform Code:

GM APV

👋 Introduction

Market Position

Vehicle Segment:

Mid-size Crossover SUV / Minivan-like Utility Vehicle

Target Audience:

Families, individuals seeking versatile utility and passenger carrying capacity.

Competitive Analysis

Key Competitors:

Chevrolet Uplander, Pontiac Montana SV6, Buick Terraza (these shared the same platform), Ford Freestyle, Chrysler Pacifica, Toyota Sienna, Honda Odyssey.

Key Features

Distinctive Features:

Unique front-end styling for Saturn brand, 'StabiliTrak' stability control system, available all-wheel drive (AWD), flexible seating configurations, relatively car-like driving dynamics compared to traditional minivans.

📋 Manual Details

Coverage Areas

Market Coverage:

North America (USA, Canada)

Page Count

Estimated Page Count:

Approximately 350-400 pages (typical for an owner's manual of this era)

Manual Type

Manual Type:

Owner's Manual / User Manual

Language

Language:

English

Format

Digital Format:

📖 Manual Coverage

Systems Covered

Powertrain Systems:

Engine operation, cooling system, fuel system, exhaust system, transmission (automatic) operation and basic fluid checks.

Chassis Systems:

Braking system (ABS operation), steering system, suspension system, tire pressure monitoring system (if equipped).

Electrical Systems:

Lighting systems (headlights, taillights, interior lights), battery and charging system overview, instrument cluster and warning lights, power windows, door locks, mirrors, audio system, climate control operation.

Body And Interior:

Seating adjustments, seat belts, airbags, child seat LATCH system, interior features (e.g., storage compartments, sun visors), exterior features (doors, liftgate, windows), wiper and washer system.

Procedures Included

Basic Maintenance:

Checking fluid levels (oil, coolant, brake fluid, power steering fluid, windshield washer fluid), checking tire pressure, tire rotation recommendations, oil change recommendations (intervals and type), filter replacement recommendations.

Safety Procedures:

Airbag system warnings and precautions, seat belt usage, child restraint system installation, emergency procedures (e.g., jump starting, tire changing).

Operation And Features:

Starting and operating the vehicle, using the climate control system, operating the audio system, understanding dashboard indicators and controls, using the cruise control system (if equipped), parking brake operation.

Technical Depth

Depth Of Information:

Covers essential owner-level information for safe operation, basic maintenance, and understanding vehicle features. Does not include detailed diagnostic procedures, component removal/installation, or wiring diagrams typically found in service manuals.

📊 Manual Specifications

File Format

File Format:

Compression Format:

RAR/ZIP

Viewing Requirements:

Adobe Acrobat Reader or compatible PDF viewer, and a file extraction utility (e.g., WinRAR, 7-Zip).

Print Quality

Printability:

Printable

Binding Type

Binding Type:

N/A (Digital Download)

Paper Type

Paper Type:

N/A (Digital Download)

⚙️ Engine Specifications

Primary Engine

Engine Code:

Engine Description:

3.5L (3500cc) Overhead Valve (OHV) V6

Bore X Stroke:

3.74 in x 3.19 in (95.0 mm x 81.0 mm)

Compression Ratio:

9.2:1

Performance

Horsepower:

201 hp @ 5600 rpm (2005), 200 hp @ 5600 rpm (2006)

Torque:

220 lb-ft @ 4000 rpm (2005), 218 lb-ft @ 4000 rpm (2006)

Fuel System

Fuel Delivery:

Sequential Multi-Port Fuel Injection (MFI)

Fuel Type:

Unleaded Gasoline (87 octane recommended)

Emission Control:

Catalytic Converter, On-Board Diagnostics (OBD-II)

🔧 Transmission

Standard

Transmission Type:

4-speed automatic transaxle

Optional

Drivetrain:

Front-Wheel Drive (FWD) or All-Wheel Drive (AWD)

Features

Transmission Features:

Driver Shift Control (manual shifting capability), Tow/Haul mode (on some models).

Fluid Specifications

Transmission Fluid Type:

Dexron VI Automatic Transmission Fluid (ATF)

Transmission Fluid Capacity:

Approximately 8.5 quarts (8.0 liters) for a fluid change with filter.

📐 Dimensions

Exterior

Length:

201.1 inches (5108 mm)

Width:

72.5 inches (1841 mm)

Height:

68.7 inches (1745 mm)

Wheelbase:

119.0 inches (3023 mm)

Front Track:

61.8 inches (1570 mm)

Rear Track:

61.6 inches (1565 mm)

Ground Clearance:

Approx. 6.3 inches (160 mm)

Weights

Curb Weight:

Approx. 4,300 - 4,500 lbs (1950 - 2041 kg), depending on configuration (FWD/AWD, trim).

Gross Vehicle Weight Rating Gvwr:

Approx. 5,700 - 5,900 lbs (2585 - 2676 kg)

Towing Capacity:

3500 lbs (1588 kg) when properly equipped with towing package.

Cargo

Cargo Volume Behind 3Rd Row:

Approx. 17.3 cu ft (490 liters)

Cargo Volume Behind 2Nd Row:

Approx. 57.4 cu ft (1625 liters)

Cargo Volume With 2Nd And 3Rd Row Folded:

Approx. 122.3 cu ft (3463 liters)

Interior

Seating Capacity:

7 passengers (2 front, 2 middle, 3 rear)

Front Headroom:

Approx. 40.3 inches (1024 mm)

Front Legroom:

Approx. 42.1 inches (1070 mm)

Second Row Headroom:

Approx. 39.5 inches (1003 mm)

Second Row Legroom:

Approx. 37.4 inches (950 mm)

Third Row Headroom:

Approx. 37.6 inches (955 mm)

Third Row Legroom:

Approx. 34.2 inches (869 mm)

🛡️ Safety Features

Ratings

NHTSA Frontal Crash Rating:

5 Stars (Driver and Passenger) - 2005 model year data.

NHTSA Side Impact Rating:

4 Stars (Front and Rear Passenger) - 2005 model year data.

IIHS Front Crash Test Rating:

Good (for 2005-2006 models, based on available data from related platform vehicles).

Active Features

Stability Control:

Standard StabiliTrak electronic stability control system.

Traction Control:

Standard Traction Control System (TCS).

Standard Anti-lock Braking System (ABS) on all four wheels.

Passive Features

Airbags:

Driver and front passenger airbags, available front seat-mounted side-impact airbags, available third-row side curtain airbags.

Seat Belts:

Three-point seat belts for all seating positions, front seat belt pretensioners.

Child Restraint:

LATCH (Lower Anchors and Tethers for CHildren) system in second-row seating positions.

Tire Pressure Monitoring:

Optional Tire Pressure Monitoring System (TPMS).

💡 Technology Features

Infotainment

Audio System Options:

Standard AM/FM stereo with CD player, optional premium audio system with amplifier and subwoofer, optional rear-seat entertainment system (DVD player with screen).

Climate Control:

Manual air conditioning, optional dual-zone automatic climate control.

Driver Assistance

Cruise Control:

Standard cruise control.

Parking Assistance:

Optional rear parking assist sensors.

Connectivity

Power Outlets:

12-volt auxiliary power outlets in the front dashboard and rear cargo area.

Remote Keyless Entry:

Standard remote keyless entry system.

Lighting

Headlights:

Halogen headlights with automatic on/off feature.

Convenience

Power Doors Locks And Windows:

Standard power door locks, power windows, and power mirrors.

Keyless Ignition:

Key ignition with immobilizer system.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 7,500 miles (12,000 km) or 6 months, whichever comes first, with synthetic blend or full synthetic oil. Refer to the manual for specific oil type and viscosity.

Tire Rotation Interval:

Every 7,500 miles (12,000 km) at the time of oil change.

Engine Air Filter Replacement:

Recommended every 30,000 miles (48,000 km) or as needed based on driving conditions (e.g., dusty environments).

Cabin Air Filter Replacement:

Recommended every 15,000 miles (24,000 km) or annually, whichever comes first.

Spark Plug Replacement:

Typically around 100,000 miles (160,000 km) for iridium-tipped spark plugs (check manual for exact specification and interval).

Fluid Specifications

Engine Oil Type:

SAE 5W-30 (API certified for gasoline engines)

Engine Oil Capacity:

4.5 quarts (4.3 liters) with filter change.

Coolant Type:

GM Recommended Orange Coolant (Dex-Cool compatible) - Ethylene Glycol based.

Coolant Capacity:

Approximately 11.3 quarts (10.7 liters)

Brake Fluid Type:

DOT 3

Power Steering Fluid Type:

Dexron III/VI ATF or specific GM power steering fluid.

Windshield Washer Fluid:

Water-based washer fluid with de-icing additives.

Known Issues

Common Complaints:

Intermittent power steering pump issues, HVAC blower motor failures, potential for transmission issues (fluid leaks or shifting problems), door lock actuator failures, dashboard warning light illumination (e.g., ABS, StabiliTrak), fuel pump failures.

Maintenance Tips:

Regularly check and top off all fluid levels, especially power steering fluid and transmission fluid, due to potential leaks. Monitor for any unusual noises or warning lights and address them promptly. Keep up with recommended maintenance schedules to mitigate common wear-related issues.

📚 Vehicle History

Brand Heritage

Saturn Brand Philosophy:

Saturn was introduced by General Motors in 1985 as a separate division with a focus on unique automotive design, customer service, and innovative manufacturing techniques (e.g., dent-resistant polymer body panels on earlier models).

Model Evolution

Relays Introduction:

The Saturn Relay was introduced for the 2005 model year, replacing the Saturn LS sedan and LW wagon as Saturn's primary family vehicle offering.

Platform Sharing:

The Relay was part of GM's Global MPV (Minivan/MPV) platform, sharing its underpinnings with the Chevrolet Uplander, Pontiac Montana SV6, and Buick Terraza.

Production

Production Years:

2005-2007

Manufacturing Plant:

General Motors' Doraville Assembly plant in Doraville, Georgia, USA.

End Of Production:

Production of the Saturn Relay ceased in 2007 as GM phased out the Saturn brand, which was officially dissolved in 2010.

🏆 Awards & Recognition

Recognitions

Segment Awards:

While the Saturn Relay itself did not garner significant individual awards, its sibling vehicles on the GM APV platform received mixed reviews, often praised for interior space and versatility but criticized for powertrain refinement and overall execution compared to class leaders.

Ratings

Consumer Reports Reliability:

Historically, Saturn models from this era, including the Relay, have been rated average to below average for reliability by sources like Consumer Reports. This manual helps owners navigate maintenance to mitigate potential issues.

Certifications

Emissions Certification:

Certified to meet applicable U.S. Federal and California emissions standards for the respective model years.