This comprehensive factory service repair manual provides you with the same in-depth information your local Polaris dealer uses when servicing your 1996, 1997, 1998, or 1999 Polaris ATV Xplorer 500. The manual is packed with detailed illustrations, diagrams, wiring schematics, and specifications to guide you through every repair process.

Get step-by-step instructions covering all aspects of your ATV, from basic maintenance to complex repairs. The manual includes sections on General Information, Maintenance, Engine, Fuel System/Carburetion, Body, Steering, Suspension, PVT System, Final Drive, Transmission, Brakes, and Electrical. Clear and concise instructions, coupled with numerous illustrations, make even the most challenging repairs manageable. Print the pages you need and take them with you to the garage, workshop, or anywhere you need them.

The Polaris Xplorer 500, produced from 1996 to 1999, was a versatile and capable ATV designed for both recreational riding and light-duty utility work. It was powered by a robust, air-cooled, 499cc, two-cylinder engine known for its torque and reliability. The Xplorer 500 was equipped with a 5-speed manual transmission, giving riders precise control over the ATV's power delivery. Its independent front and rear suspension with coil-over shocks provided a smooth and comfortable ride over a variety of terrain. The ATV featured a durable steel frame and bodywork, capable of handling the demands of off-road adventures. Other notable features included a high-capacity fuel tank for extended riding time, a generous cargo rack for hauling gear or small loads, and a convenient electric start for easy ignition.

The Xplorer 500 was well-received by riders for its balance of power, handling, and practicality. Its impressive ground clearance and all-wheel drive system enabled it to navigate challenging trails, while its comfortable riding position and user-friendly controls made it suitable for a wide range of riders. The Xplorer 500's versatility made it a popular choice for tasks ranging from exploring rugged trails and hauling supplies to performing light farm work. Despite its age, the Xplorer 500 remains a desirable ATV for enthusiasts who appreciate its classic design, robust construction, and reliable performance. However, as with any aging vehicle, it is crucial to maintain regular service and repairs to ensure optimal performance and safety. A factory service repair manual provides detailed instructions and specifications for all repair and maintenance tasks, allowing owners to keep their Xplorers in top condition.