🏷️ Basic Information Identification Make: Ski-Doo Model: GSX 600 HO REV Year: 2005 Vehicle Type: Snowmobile Product Name: Ski-doo GSX 600 HO Rev Snowmobile 2005 Service Manual Repair PDF Download 👋 Introduction Market Position Segment: High-performance trail and touring snowmobile. Competitive Analysis Key Competitors: Arctic Cat F Series, Yamaha Vmax Series, Polaris RMK/Edge Series of the same era. Key Features Platform: REV platform, known for its rider-forward ergonomics and centralized mass. Engine Focus: Emphasis on the Rotax 600 HO (High Output) engine. Value Proposition Manual Benefit: Essential for maintaining peak performance, diagnosing issues, and performing repairs on the 2005 GSX 600 HO REV. 📋 Manual Details Coverage Areas Engine Mechanical: Complete Engine Overhaul, Assembly, Disassembly, Tuning, Troubleshooting Engine Electrical: Ignition System, Starting System, Charging System, CDI Unit, Wiring Diagrams Fuel System: Carburetors (Mikuni BN40I), Fuel Pump, Fuel Lines, Tank Servicing Drivetrain: CVTech Drive Clutch (Type 09-0107), Driven Clutch (Type 09-0108), Belt Drive, Chaincase, Lubrication Suspension Front: D.A.S. (Dual A-Arm Suspension), Shocks (HPG (High Pressure Gas)), Springs, Bushings, Alignment Suspension Rear: SC-4 Rear Suspension, HPG Shocks, Torsion Springs, Anti-stab, Track System, Skis, Skegs Brakes: Hydraulic Disc Brake System, Caliper, Master Cylinder, Brake Lines, Fluid Bleeding Steering: Steering Post, Handlebars, Tie Rods, Spindles, Bushings Electrical System: Headlight, Taillight, Gauges, Switches, Battery, Relays, Fuses Body Panels: Front Hood, Side Panels, Seat, Removal, Installation, Fasteners Troubleshooting: Diagnostic Procedures for Common and Uncommon Issues, Symptoms and Solutions Page Count Estimated Pages: 400+ Manual Type Type: Official Factory Service Manual / Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered All Major Systems: Yes, including engine, drivetrain, chassis, electrical, and bodywork. Procedures Included Maintenance And Repair: Scheduled maintenance, routine checks, component replacement, engine rebuilds, clutch service, suspension adjustments, brake system repairs, electrical diagnostics and repair. Technical Depth Depth: Comprehensive. Covers from basic operator checks and adjustments to complete engine disassembly, overhaul, and specialized diagnostic procedures. Diagnostics Troubleshooting Charts: Detailed troubleshooting charts for diagnosing performance issues, starting problems, electrical faults, and mechanical failures. Specifications Technical Data: Includes all torque specifications, clearances, fluid capacities, and electrical values. 📊 Manual Specifications File Format Format: Portable Document Format (PDF) Print Quality Quality: High-resolution, printable, with clear diagrams and text. Binding Type Format Type: Digital Download (PDF) Paper Type Digital Medium: N/A (Digital) Searchability Text Search: Likely searchable text within the PDF, enabling quick location of specific information. ⚙️ Engine Specifications Primary Engine Engine Model: Rotax 600 HO Engine Type: 2-stroke, liquid-cooled, parallel-twin Displacement: 597 cc Bore X Stroke: 72 mm x 73 mm Horsepower Rating: Approx. 118 hp (Varies slightly by source/tuning) Cooling System: Liquid-cooled with thermostatically controlled fan Performance Ignition: CDI (Capacitor Discharge Ignition) with Dual Spark Plugs per Cylinder Fuel System Carburetor Type: Dual Mikuni BN40I with T.O.R.S. (Throttle Operated Revolution Sensor) Fuel Type: Minimum 87 Octane Unleaded Gasoline Lubrication Oil Injection: D.P.I. (Direct Oil Injection) system Engine Components Pistons: Single-ring design Crankshaft: Ballanced, forged crankshaft 🔧 Transmission Standard Type: CVTech Variable Transmission (CVT) Drive Clutch: CVTech Type 09-0107 (Primary) Driven Clutch: CVTech Type 09-0108 (Secondary) Features Gear Reduction: Chaincase with single gear reduction ratio (specific ratio typically found in manual) Chaincase Fluid: Hypoid gear oil, SAE 80W/90 (Specific part number or API GL-5 specification) 📐 Dimensions Exterior Overall Length: Approx. 109 inches (276.9 cm) - Varies slightly with track choice Overall Width: Approx. 47 inches (119.4 cm) Height: Approx. 45 inches (114.3 cm) to top of windshield Weights Dry Weight: Approx. 478 lbs (216.8 kg) - Varies slightly by model configuration Suspension Travel Front Suspension Travel: Approx. 7.5 inches (191 mm) Rear Suspension Travel: Approx. 10.5 inches (267 mm) Track Dimensions Track Length: Typically 121 inches (307 cm) Track Width: 15 inches (38.1 cm) Lug Height: Typically 1.0 inch (25.4 mm) or 1.25 inch (31.75 mm) depending on track option 🛡️ Safety Features Ratings Crash Test Data: N/A for snowmobiles in the same way as automobiles; focus is on operational safety features. Active Features Kill Switch: Tether cord kill switch for operator safety. Lighting: Headlight, taillight, and brake light for visibility. Passive Features Rev Platform Ergonomics: Rider-forward design promotes better control and balance. Windshield: Provides wind protection for the rider. Warning Systems Indicator Lights: Various dashboard indicators for engine status, oil level, etc. 💡 Technology Features Infotainment Gauge Cluster: Digital display with speedometer, tachometer, fuel gauge, odometer, trip meter, engine warning lights, and potentially others depending on specific configuration. Driver Assistance T Motion: Not applicable for this model year, but REV platform's handling characteristics were revolutionary. Connectivity Wired Features: Basic electrical system for lights, ignition, and gauges. 🔧 Maintenance Service Intervals Oil Change: Check oil level regularly. D.P.I. system automatically meters oil. Refer to manual for oil injection pump service intervals. Clutch Inspection: Inspect drive and driven clutches for wear, damage, and proper alignment every 500-1000 miles or annually. Belt inspection and...