Ski-Doo REV snowmobile Service Manual Repair 2006 Ski Doo
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🏷️ Basic Information Identification Make: Ski-Doo Model: REV (Chassis) Model Year: 2006 Product Type: Service Manual / Repair Manual Product Format: PDF Download 👋 Introduction Market Position Target Audience: Owners, DIY enthusiasts, independent repair shops, and professional technicians working on 2006 Ski-Doo REV chassis snowmobiles. Competitive Analysis Value Proposition: Provides factory-level technical information, enabling accurate repairs, efficient maintenance, and thorough troubleshooting, reducing reliance on costly dealer services. Key Features Key Selling Points: Instant PDF download, comprehensive coverage, detailed diagrams, torque specs, troubleshooting guides, factory-accurate data. 📋 Manual Details Coverage Areas General Coverage: Complete tear down and rebuild, maintenance, troubleshooting Visual Aid Coverage: Pictures and part diagrams included Page Count Estimated Page Count: High (Typical for a full service manual, likely 500+ pages) Manual Type Type: Factory Repair Manual Language Language: English Format Digital Format: PDF (Portable Document Format) 📖 Manual Coverage Systems Covered Engine Systems: Engine overhaul, top-end repair, bottom-end repair, cooling system, lubrication system, fuel delivery, exhaust system, ignition system, starting system, charging system Drivetrain Systems: CVT (Continuously Variable Transmission) operation and maintenance, chaincase, drive clutch, driven clutch, track system, suspension components Chassis And Body: REV chassis design and integrity, body panels, seating, handlebars, controls, lighting, electrical components, wiring diagrams Steering And Suspension: Front suspension geometry, steering linkage, rear suspension setup and adjustments, shocks, springs, skis, carbides Braking System: Hydraulic brake system, master cylinder, brake calipers, brake lines, brake pads, brake fluid specifications Electrical System: Complete electrical schematics, component testing, battery management, lighting circuits, ignition timing, sensor diagnostics Procedures Included Maintenance Procedures: Scheduled maintenance, oil changes, filter replacements, spark plug service, belt inspection and replacement, track tension adjustment, lubrication points Diagnostic Procedures: Troubleshooting guides for common issues, diagnostic flowcharts, error code interpretation Repair Procedures: Step-by-step instructions for component replacement and repair, including engine rebuilds, suspension repairs, and electrical diagnostics Technical Specifications Data: Torque specifications for all fasteners, engine timing settings, suspension alignment data, electrical resistance values Technical Depth Depth Of Coverage: Comprehensive: Covers routine maintenance, component replacement, advanced diagnostics, and full engine/drivetrain rebuilds. 📊 Manual Specifications File Format File Type: PDF Print Quality Print Readability: High quality, designed for clear viewing and printing of diagrams and text. Binding Type Digital Binding: N/A (Digital Download) Paper Type Digital Paper Simulation: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Family: Rotax (Specific engine variants vary by model within the REV chassis) Typical Engine Types: 2-stroke, Rotax E-TEC, Rotax 4-TEC (depending on specific Ski-Doo model using the REV chassis) Performance Displacement Range: Varies widely based on specific model and engine variant (e.g., 500cc to 800cc+) Horsepower Range: Varies widely based on specific model and engine variant (e.g., 90 hp to 160+ hp) Torque Specifications: Detailed torque specs for all internal engine components, cylinder heads, manifold, etc., are provided within the manual. Fuel System Fuel Delivery: Carbureted or Electronic Fuel Injection (EFI), depending on specific model and engine variant. Manual covers associated fuel pump, injector, and carburetor service. Fuel Type: Gasoline (Typically unleaded, octane requirements specified per engine variant) 🔧 Transmission Standard Transmission Type: CVT (Continuously Variable Transmission) driven by primary (drive) clutch and secondary (driven) clutch. Optional Gear Reduction: Manual provides details on gear reduction ratios within the chaincase for different models. Features Clutch Service: Detailed procedures for drive clutch and driven clutch maintenance, recalibration, spring and weight changes, and belt replacement. Chaincase Service: Chaincase oil change intervals, lubrication specifications, and chain inspection/adjustment procedures. 📐 Dimensions Exterior Chassis Design: REV (Revolutionary Ergonomic Vehicle) platform, known for its rider-forward positioning and centralized mass. Track Dimensions: Track length, width, and lug height vary significantly by specific model and intended use (trail, mountain, crossover). Manual will detail specific dimensions. Weights Dry Weight: Varies by model and engine configuration, typically ranging from approximately 400-550 lbs (180-250 kg). Specifics will be in the manual. 🛡️ Safety Features Ratings Crash Safety: Snowmobiles are not typically subjected to formal automotive crash testing ratings. Safety focuses on operational integrity and component reliability. Active Features Braking System Safety: Powerful hydraulic disc brake system designed for effective stopping power in varied conditions. Throttle Safety: Throttle safety lever and linkage ensuring controlled acceleration. Manual details inspection and adjustment. Passive Features Structural Integrity: REV chassis design optimized for strength and rider protection through its frame construction. Lighting: Headlights, taillights, and brake lights for visibility. Manual covers bulb replacement and circuit checks. 💡 Technology Features Infotainment Display Systems: Analog or digital gauges displaying speed, RPM, fuel level, and warning indicators. Manual details their function and troubleshooting. Driver Assistance Rider Ergonomics: REV chassis technology focuses on rider position and control, enhancing rider comfort and capability. Connectivity Diagnostic Ports: Manual will detail the location and use of any diagnostic ports for connecting specialized diagnostic tools (if applicable for 2006 models). 🔧 Maintenance Service Intervals Pre Season Inspection: Manual details pre-season checks: track, suspension, engine oil, coolant,...
Scheduled maintenance, oil changes, filter replacements, spark plug service, belt inspection and replacement, track tension adjustment, lubrication points
Diagnostic Procedures:
Troubleshooting guides for common issues, diagnostic flowcharts, error code interpretation
Repair Procedures:
Step-by-step instructions for component replacement and repair, including engine rebuilds, suspension repairs, and electrical diagnostics
Technical Specifications Data:
Torque specifications for all fasteners, engine timing settings, suspension alignment data, electrical resistance values
Technical Depth
Depth Of Coverage:
Comprehensive: Covers routine maintenance, component replacement, advanced diagnostics, and full engine/drivetrain rebuilds.
📊 Manual Specifications
File Format
File Type:
PDF
Print Quality
Print Readability:
High quality, designed for clear viewing and printing of diagrams and text.
Binding Type
Digital Binding:
N/A (Digital Download)
Paper Type
Digital Paper Simulation:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Family:
Rotax (Specific engine variants vary by model within the REV chassis)
Typical Engine Types:
2-stroke, Rotax E-TEC, Rotax 4-TEC (depending on specific Ski-Doo model using the REV chassis)
Performance
Displacement Range:
Varies widely based on specific model and engine variant (e.g., 500cc to 800cc+)
Horsepower Range:
Varies widely based on specific model and engine variant (e.g., 90 hp to 160+ hp)
Torque Specifications:
Detailed torque specs for all internal engine components, cylinder heads, manifold, etc., are provided within the manual.
Fuel System
Fuel Delivery:
Carbureted or Electronic Fuel Injection (EFI), depending on specific model and engine variant. Manual covers associated fuel pump, injector, and carburetor service.
Fuel Type:
Gasoline (Typically unleaded, octane requirements specified per engine variant)
🔧 Transmission
Standard
Transmission Type:
CVT (Continuously Variable Transmission) driven by primary (drive) clutch and secondary (driven) clutch.
Optional
Gear Reduction:
Manual provides details on gear reduction ratios within the chaincase for different models.
Features
Clutch Service:
Detailed procedures for drive clutch and driven clutch maintenance, recalibration, spring and weight changes, and belt replacement.
Chaincase Service:
Chaincase oil change intervals, lubrication specifications, and chain inspection/adjustment procedures.
📐 Dimensions
Exterior
Chassis Design:
REV (Revolutionary Ergonomic Vehicle) platform, known for its rider-forward positioning and centralized mass.
Track Dimensions:
Track length, width, and lug height vary significantly by specific model and intended use (trail, mountain, crossover). Manual will detail specific dimensions.
Weights
Dry Weight:
Varies by model and engine configuration, typically ranging from approximately 400-550 lbs (180-250 kg). Specifics will be in the manual.
🛡️ Safety Features
Ratings
Crash Safety:
Snowmobiles are not typically subjected to formal automotive crash testing ratings. Safety focuses on operational integrity and component reliability.
Active Features
Braking System Safety:
Powerful hydraulic disc brake system designed for effective stopping power in varied conditions.
Throttle Safety:
Throttle safety lever and linkage ensuring controlled acceleration. Manual details inspection and adjustment.
Passive Features
Structural Integrity:
REV chassis design optimized for strength and rider protection through its frame construction.
Lighting:
Headlights, taillights, and brake lights for visibility. Manual covers bulb replacement and circuit checks.
💡 Technology Features
Infotainment
Display Systems:
Analog or digital gauges displaying speed, RPM, fuel level, and warning indicators. Manual details their function and troubleshooting.
Driver Assistance
Rider Ergonomics:
REV chassis technology focuses on rider position and control, enhancing rider comfort and capability.
Connectivity
Diagnostic Ports:
Manual will detail the location and use of any diagnostic ports for connecting specialized diagnostic tools (if applicable for 2006 models).
Recommendations for track tension, clutch inspection, and lubrication points.
Post Season Storage:
Comprehensive guidance on preparing the snowmobile for off-season storage, including fuel stabilizer, battery care, and chassis protection.
Fluid Specifications
Engine Oil:
Specific 2-stroke oil injection type (e.g., XPS Synthetic) or 4-stroke engine oil (viscosity and API rating as per engine variant). Detailed in manual.
Coolant:
Specific antifreeze/coolant mixture (e.g., ethylene glycol-based) with correct ratio and type. Manual specifies part numbers and boiling/freezing points.
Chaincase Oil:
Specific chaincase oil type and viscosity (e.g., synthetic gear lubricant). Manual will list the correct SAE viscosity grade and any required additive packages or part numbers.
Brake Fluid:
DOT 4 hydraulic brake fluid (typically) for the braking system. Manual specifies type and replacement interval.
Known Issues
Common Wear Items:
Drive belt, carbides, shock absorbers, track components, and suspension bushings are common wear items addressed in maintenance schedules.
Troubleshooting Topics:
Manual covers troubleshooting for starting issues, poor engine performance, track performance, electrical faults, and suspension noises.
📚 Vehicle History
Brand Heritage
Manufacturer:
Bombardier Recreational Products (BRP), parent company of Ski-Doo.
Model Evolution
Rev Platform Introduction:
The REV chassis, introduced in 2003, revolutionized snowmobile ergonomics and handling with its rider-forward design, becoming the standard for Ski-Doo.
Production
Manufacturing Origin:
Primarily manufactured by BRP in Canada and other global facilities.
🏆 Awards & Recognition
Recognitions
Platform Impact:
The REV platform itself received significant industry recognition for its innovative design and impact on snowmobile performance and rider experience.
Ratings
Review Consensus:
While specific awards for the manual are not typical, the content reflects factory quality and is essential for owners seeking professional-level service information for their 2006 Ski-Doo.
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