This manual covers BRP Ski-Doo REV Platform Snowmobiles from the 2005 model year. These snowmobiles, built upon the revolutionary REV platform, are engineered for exceptional rider ergonomics, centralized mass, and enhanced chassis rigidity, offering superior handling and performance in diverse snow conditions. The platform's design significantly improved the rider experience, making these models a benchmark in snowmobile innovation. This comprehensive guide details various model variants, including Expedition, GSX, GTX, MXZ, MX Z (Adrenaline), and Summit, along with a wide range of engine options such as the 550F, 380F, 500SS, 600HO, 600HO SDI, and 800 HO DPM Power Tek. This Service Repair Workshop Manual provides extensive information for owners, professional mechanics, and DIY enthusiasts. It covers all essential systems, including engine mechanicals, fuel and ignition systems, drivetrain, suspension, steering, brakes, and the electrical system. Detailed procedures for routine maintenance, complex repairs, and complete rebuilds are included, supported by clear, step-by-step instructions and detailed illustrations. The manual also offers valuable troubleshooting guidance for common issues, helping to diagnose and resolve problems efficiently, ensuring optimal performance and longevity for your BRP Ski-Doo snowmobile. 🏷️ Basic Information Identification Make: BRP Ski-Doo Model: REV Platform Snowmobiles Year: 2005 Codes Platform Code: REV 👋 Introduction Market Position Target Audience: DIY enthusiasts, professional mechanics, workshops Competitive Analysis Value Proposition: Provides factory-level service information for comprehensive repair, maintenance, and diagnostics, enabling cost savings and self-sufficiency. Key Features Illustrations: Detailed illustrations supporting step-by-step instructions Troubleshooting Support: Includes specific guidance for immediate problem resolution 📋 Manual Details Coverage Areas Model Variants Covered: Expedition, GSX, GTX, MXZ, MX Z (Adrenaline), Summit Engine Variants Covered: 550F, 380F, 500SS, 600HO, 600HO SDI, 800 HO DPM Power Tek Page Count Total Pages: 506 Manual Type Type: Service Repair Workshop Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine Mechanical: Complete overhaul, diagnosis, tuning, lubrication, cooling system, exhaust system Fuel System: Carburetor adjustment and overhaul, fuel injection system (SDI models), fuel pump, fuel lines, fuel filter replacement Ignition System: CDI unit, spark plugs, ignition coils, stator, troubleshooting ignition faults Drivetrain: CVT clutch (drive and driven), primary and secondary clutch service, chaincase, lubrication, torque converter operation Suspension: Front and rear suspension systems, shock absorbers, springs, bushings, alignment, travel adjustment Steering: Handlebar assembly, steering post, tie rods, ski alignment, steering linkage components Brakes: Hydraulic brake system, caliper service, brake pads, brake fluid replacement, bleeding procedures, master cylinder Electrical System: Wiring diagrams, battery, charging system, lighting, starter motor, gauges, switches, fuses, relays Bodywork And Chassis: Panel removal and installation, seat, track, tunnel, skis, storage compartments Procedures Included Maintenance: Routine inspections, lubrication points, filter replacements, fluid changes, track tension adjustment, clutch cleaning Troubleshooting: Diagnostic charts for common starting, running, and performance issues; electrical system diagnostics; clutch performance issues Repair: Step-by-step instructions for engine rebuilds, transmission repairs, suspension component replacement, electrical component replacement Rebuilds: Complete engine overhaul procedures, clutch rebuilding, differential maintenance (if applicable) Diagnostics: Methods for identifying the root cause of mechanical and electrical problems, use of diagnostic tools Technical Depth Depth: Comprehensive: Covers basic maintenance to complete engine and drivetrain rebuilds, detailed electrical troubleshooting, and suspension tuning. 📊 Manual Specifications File Format Format: PDF Searchability: Likely searchable text content within the PDF Print Quality Quality: Illustrated with clear step-by-step instructions, implies good quality illustrations and text Binding Type Binding: Not applicable (Digital Download) Paper Type Paper: Not applicable (Digital Download) Additional Features Accessibility: Readable on computers, iPads, hard drives; printable Compression Notes: May require unzipping software (WinZip/WinRAR); files can be large (up to 4000 MB) ⚙️ Engine Specifications Primary Engine Engine Family: Rotax (BRP's proprietary engine brand for Ski-Doo) Engine Type 550F: 2-stroke, fan-cooled, 2-cylinder Engine Type 380F: 2-stroke, fan-cooled, 2-cylinder Engine Type 500Ss: 2-stroke, liquid-cooled, 2-cylinder, Rotax E-TEC (early iteration, or similar advanced carburation) Engine Type 600Ho: 2-stroke, liquid-cooled, 2-cylinder, HO (High Output) Engine Type 600Ho Sdi: 2-stroke, liquid-cooled, 2-cylinder, HO (High Output), SDI (Sequential Direct Injection) Engine Type 800 Ho Dpm Power Tek: 2-stroke, liquid-cooled, 2-cylinder, HO (High Output), DPM (Digitally Programmed Management), Power Tek Performance Horsepower Range: Varies by engine; typically from approx. 60 HP (380F) to over 140 HP (800 HO DPM) Fuel System Carburetion Types: Mikuni VM series (common on smaller engines), Ski-Doo specific carburetors Injection Type: Rotax SDI (Sequential Direct Injection) for specific 600HO models Cooling System Cooling Methods: Fan-cooled (F models) and Liquid-cooled (HO models) 🔧 Transmission Standard Type: CVT (Continuously Variable Transmission) with Arctic Cat APV clutch system or Bombardier (BRP) proprietary system Optional Reverse: Available on select models, often mechanical or electronic assist Features Clutch Operation: Primary (Drive) Clutch, Secondary (Driven) Clutch, designed for optimal power delivery and RPM management Chaincase Lubrication: Gearcase oil, specific viscosity and capacity detailed in manual 📐 Dimensions Exterior Platform Design: REV platform introduced for improved rider ergonomics, centralization of mass, and chassis rigidity Weights Dry Weight: Varies significantly...