SSANGYONG ACTYON Service Repair Workshop Manual 2005
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🏷️ Basic Information Identification Make: SsangYong Model: Actyon Model Year: 2005 Codes Chassis Code: C200 👋 Introduction Market Position Segment: Compact SUV / Crossover. Competitive Analysis Competitors 2005: Hyundai Tucson, Kia Sportage, Mitsubishi Outlander, Nissan X-Trail, Toyota RAV4 (competitiveness varied by market and specific features). Key Features Design Philosophy: Distinctive, somewhat polarizing 'elegance' design language, often described as a blend of SUV and coupe styling. Drivetrain Options: Available in 2WD (rear-wheel drive) and 4WD configurations. 📋 Manual Details Coverage Areas Coverage Scope: All models and variants of the SsangYong Actyon produced in 2005. Page Count Estimated Pages: Hundreds of pages (precise count not specified, but described as 'complete' and 'comprehensive'). Manual Type Type: Service Repair Workshop Manual Language Language: English (assumed based on product description and market). Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine: Detailed diagnostics, repair, and overhaul procedures for all engine variants available in the 2005 Actyon, including gasoline and diesel options. Transmission: Coverage for both manual and automatic transmissions, including clutch, gearbox, torque converter, and drivetrain components. Brakes: Complete information on hydraulic systems, ABS, EBD, brake discs, pads, calipers, and bleeding procedures. Suspension: Detailed specifications and repair procedures for front and rear suspension systems, including shock absorbers, springs, control arms, and stabilizers. Steering: Information on power steering systems, steering rack, tie rods, and wheel alignment procedures. Electrical System: Comprehensive coverage of wiring diagrams, fuse boxes, lighting, battery, charging system, starter motor, and ignition system. Body And Chassis: Structural repair, body panel replacement, door mechanisms, glass, and interior trim. Climate Control: Diagnosis and repair of air conditioning, heating, and ventilation systems. Fuel System: Fuel tank, pump, injectors, fuel lines, and emission control systems. Cooling System: Radiator, thermostat, water pump, coolant hoses, and fan assembly. Procedures Included Routine Maintenance: Oil changes, filter replacements, fluid checks, lubrication, tire rotation, and inspection schedules. Engine Repair: Engine rebuild, cylinder head service, piston and ring replacement, valve adjustment, and timing belt/chain replacement. Transmission Repair: Gearbox overhaul, clutch replacement, torque converter servicing, and transmission fluid changes. Brake System Repair: Brake pad/disc replacement, caliper overhaul, brake line replacement, and ABS system diagnostics. Electrical Troubleshooting: Diagnostic procedures for common electrical faults, wiring harness repair, and component testing. Body Work: Panel alignment, dent repair, rust prevention, and replacement of body components. Diagnostic Procedures: Step-by-step troubleshooting guides for various vehicle systems and common problems. Torque Specifications: Essential torque values for all critical fasteners throughout the vehicle. Component Replacement: Detailed instructions for replacing individual parts, from minor sensors to major assemblies. Technical Depth Depth: Comprehensive, covering everything from basic maintenance and fluid changes to complete engine rebuilds, transmission overhauls, and advanced electrical system diagnostics. 📊 Manual Specifications File Format File Type: PDF Searchability: Searchable text within the PDF for quick information retrieval. Print Quality: High-resolution pages suitable for printing, ensuring clarity of text and diagrams. Binding Type Binding: Digital Download (N/A for print binding). Paper Type Paper Type: Digital Download (N/A for paper type). ⚙️ Engine Specifications Primary Engine Engine Code Gasoline: e.g., G23D (2.3L Petrol - Mercedes-Benz M111 derivative). Engine Code Diesel: e.g., D20DT (2.0L Diesel - Mercedes-Benz OM602 derivative). Performance 2.3L Gasoline Horsepower: Approximately 150 PS (148 hp; 110 kW) (varies slightly by specific application and tuning). 2.0L Diesel Horsepower: Approximately 141 PS (139 hp; 104 kW) (common variant). Fuel System Gasoline Injection: Electronic Fuel Injection (EFI). Diesel Injection: Common Rail Direct Injection (CRDI). 🔧 Transmission Standard Standard Transmission: 5-speed Manual Transmission. Optional Optional Transmission: 4-speed Automatic Transmission (often sourced from Mercedes-Benz). Features 4Wd System: Part-time 4WD system with electronic transfer case engagement, often featuring low-range gearing. 📐 Dimensions Exterior Length Mm: Approx. 4,635 mm. Width Mm: Approx. 1,870 mm. Height Mm: Approx. 1,715 mm. Weights Curb Weight Kg: Approx. 1,700 - 1,850 kg (depending on configuration). 🛡️ Safety Features Ratings Crash Test Availability: Limited public availability of comprehensive crash test ratings for the 2005 model in major Western markets. Active Features ABS: Anti-lock Braking System (ABS) typically standard or available on higher trims. Ebd: Electronic Brakeforce Distribution (EBD) often paired with ABS. Passive Features Airbags: Front airbags for driver and passenger; side airbags may be optional depending on market and trim. 💡 Technology Features Infotainment Infotainment System: Basic audio systems with CD player and radio; navigation or advanced infotainment were not widespread in 2005 models. Driver Assistance Cruise Control: Available on higher trim levels. Connectivity Connectivity Features: Limited connectivity; auxiliary input for audio devices may be present on some models. 🔧 Maintenance Service Intervals Oil Change Interval Km: Typically 10,000 km or 6 months, whichever comes first (refer to manual for exact specification). Air Filter Replacement: Recommended every 20,000-30,000 km or as needed based on operating conditions. Fluid Specifications Engine Oil Type: API SM/SL or ACEA A3/B4 synthetic or semi-synthetic oil, viscosity grade typically 5W-40 or 10W-40 (check manual for specific engine). Coolant...
Hyundai Tucson, Kia Sportage, Mitsubishi Outlander, Nissan X-Trail, Toyota RAV4 (competitiveness varied by market and specific features).
Key Features
Design Philosophy:
Distinctive, somewhat polarizing 'elegance' design language, often described as a blend of SUV and coupe styling.
Drivetrain Options:
Available in 2WD (rear-wheel drive) and 4WD configurations.
📋 Manual Details
Coverage Areas
Coverage Scope:
All models and variants of the SsangYong Actyon produced in 2005.
Page Count
Estimated Pages:
Hundreds of pages (precise count not specified, but described as 'complete' and 'comprehensive').
Manual Type
Type:
Service Repair Workshop Manual
Language
Language:
English (assumed based on product description and market).
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine:
Detailed diagnostics, repair, and overhaul procedures for all engine variants available in the 2005 Actyon, including gasoline and diesel options.
Transmission:
Coverage for both manual and automatic transmissions, including clutch, gearbox, torque converter, and drivetrain components.
Brakes:
Complete information on hydraulic systems, ABS, EBD, brake discs, pads, calipers, and bleeding procedures.
Suspension:
Detailed specifications and repair procedures for front and rear suspension systems, including shock absorbers, springs, control arms, and stabilizers.
Steering:
Information on power steering systems, steering rack, tie rods, and wheel alignment procedures.
Electrical System:
Comprehensive coverage of wiring diagrams, fuse boxes, lighting, battery, charging system, starter motor, and ignition system.
Body And Chassis:
Structural repair, body panel replacement, door mechanisms, glass, and interior trim.
Climate Control:
Diagnosis and repair of air conditioning, heating, and ventilation systems.
Fuel System:
Fuel tank, pump, injectors, fuel lines, and emission control systems.
Cooling System:
Radiator, thermostat, water pump, coolant hoses, and fan assembly.
Brake pad/disc replacement, caliper overhaul, brake line replacement, and ABS system diagnostics.
Electrical Troubleshooting:
Diagnostic procedures for common electrical faults, wiring harness repair, and component testing.
Body Work:
Panel alignment, dent repair, rust prevention, and replacement of body components.
Diagnostic Procedures:
Step-by-step troubleshooting guides for various vehicle systems and common problems.
Torque Specifications:
Essential torque values for all critical fasteners throughout the vehicle.
Component Replacement:
Detailed instructions for replacing individual parts, from minor sensors to major assemblies.
Technical Depth
Depth:
Comprehensive, covering everything from basic maintenance and fluid changes to complete engine rebuilds, transmission overhauls, and advanced electrical system diagnostics.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Searchable text within the PDF for quick information retrieval.
Print Quality:
High-resolution pages suitable for printing, ensuring clarity of text and diagrams.
Binding Type
Binding:
Digital Download (N/A for print binding).
Paper Type
Paper Type:
Digital Download (N/A for paper type).
⚙️ Engine Specifications
Primary Engine
Engine Code Gasoline:
e.g., G23D (2.3L Petrol - Mercedes-Benz M111 derivative).
Approximately 150 PS (148 hp; 110 kW) (varies slightly by specific application and tuning).
2.0L Diesel Horsepower:
Approximately 141 PS (139 hp; 104 kW) (common variant).
Fuel System
Gasoline Injection:
Electronic Fuel Injection (EFI).
Diesel Injection:
Common Rail Direct Injection (CRDI).
🔧 Transmission
Standard
Standard Transmission:
5-speed Manual Transmission.
Optional
Optional Transmission:
4-speed Automatic Transmission (often sourced from Mercedes-Benz).
Features
4Wd System:
Part-time 4WD system with electronic transfer case engagement, often featuring low-range gearing.
📐 Dimensions
Exterior
Length Mm:
Approx. 4,635 mm.
Width Mm:
Approx. 1,870 mm.
Height Mm:
Approx. 1,715 mm.
Weights
Curb Weight Kg:
Approx. 1,700 - 1,850 kg (depending on configuration).
🛡️ Safety Features
Ratings
Crash Test Availability:
Limited public availability of comprehensive crash test ratings for the 2005 model in major Western markets.
Active Features
ABS:
Anti-lock Braking System (ABS) typically standard or available on higher trims.
Ebd:
Electronic Brakeforce Distribution (EBD) often paired with ABS.
Passive Features
Airbags:
Front airbags for driver and passenger; side airbags may be optional depending on market and trim.
💡 Technology Features
Infotainment
Infotainment System:
Basic audio systems with CD player and radio; navigation or advanced infotainment were not widespread in 2005 models.
Driver Assistance
Cruise Control:
Available on higher trim levels.
Connectivity
Connectivity Features:
Limited connectivity; auxiliary input for audio devices may be present on some models.
🔧 Maintenance
Service Intervals
Oil Change Interval Km:
Typically 10,000 km or 6 months, whichever comes first (refer to manual for exact specification).
Air Filter Replacement:
Recommended every 20,000-30,000 km or as needed based on operating conditions.
Fluid Specifications
Engine Oil Type:
API SM/SL or ACEA A3/B4 synthetic or semi-synthetic oil, viscosity grade typically 5W-40 or 10W-40 (check manual for specific engine).
Coolant Type:
Ethylene glycol-based coolant with corrosion inhibitors (e.g., Mercedes-Benz specification coolant).
Transmission Fluid Automatic:
Dexron III or equivalent (consult manual for precise specification).
Brake Fluid Type:
DOT 3 or DOT 4 brake fluid.
Known Issues
Common Issues:
Potential issues may include EGR valve clogging (diesel), turbocharger wear, minor electrical gremlins, and rear differential whine, depending on maintenance history and mileage.
📚 Vehicle History
Brand Heritage
Ssangyong Heritage:
SsangYong Motor Company, a South Korean manufacturer, historically known for SUVs and trucks, often utilizing Mercedes-Benz powertrain technology in earlier models.
Model Evolution
Actyon Introduction:
The Actyon was introduced globally around 2005 as a successor to the SsangYong Musso Sport and to offer a more modern crossover alternative.
Production
Manufacturing Location:
South Korea.
🏆 Awards & Recognition
Recognitions
Awards History:
The SsangYong Actyon did not garner significant mainstream automotive awards in major international markets, often facing challenges related to brand perception and design.
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