SSANGYONG ACTYON TRADIE SPORTS 2010-12 Full Workshop Manual
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🏷️ Basic Information Identification Make: SsangYong Model: Actyon Tradie Sports Year: 2010-2012 Codes Chassis Code General: Q200 👋 Introduction Market Position Segment: Mid-size Pickup Truck (Dual Cab Utility), positioned as a robust and practical workhorse. Competitive Analysis Key Competitors Era: Ford Ranger, Toyota Hilux, Mitsubishi Triton, Nissan Navara, Holden Colorado (Australian market context inferred by 'Tradie Sports' nomenclature). Key Features Target Audience: Tradespeople, small business owners, and individuals seeking a durable and capable utility vehicle for both work and lifestyle. Model Positioning: The Actyon Tradie Sports variant emphasizes utility and durability, often featuring heavy-duty suspension, a tray bed, and potentially enhanced payload capacity over standard Actyon models. 📋 Manual Details Coverage Areas Engines Covered: • 2.0L D20DT Common Rail Diesel • 2.0L D20DTR DOHC Turbo Diesel • 2.3L G23D DOHC Petrol Transmission Types Covered: • Automatic Transmission • Manual Transmission Body Styles Covered: Dual Cab Utility (specific to 'Tradie Sports' variant) Page Count Estimated Page Count: Approx. 1000+ pages (typical for full workshop manuals) Manual Type Manual Type: Full Workshop Manual / Service Manual Language Language: English Format Format: Digital (likely PDF) 📖 Manual Coverage Systems Covered Powertrain: Engine assembly, engine control, CDPF system, charging system, cooling system, E-EGR system, exhaust system, fuel system, intake system, lubrication system, starting system, turbocharging Drivetrain: Automatic transmission, manual transmission, axle, propeller shaft, transfer case Chassis And Suspension: Brake system, ABS, parking aid system, suspension, steering, wheel and tires Body And Interior: Body and accessories, interior, exterior Electrical And Electronics: Instrument cluster, immobilizer, electric accessories, wiring diagram, air conditioning, cruise control system Cruise Control: Cruise Control System covered, indicating functionality for highway driving comfort. Procedures Included Maintenance: Scheduled maintenance, fluid changes, filter replacements, lubrication points Diagnosis And Troubleshooting: Diagnostic procedures, fault code interpretation, symptom-based troubleshooting for all covered systems Repair And Overhaul: Component removal, disassembly, inspection, repair, reassembly, and installation procedures for major systems Specifications: Torque specifications, clearances, fluid capacities, electrical values, dimensions Wheel Alignment: Specifications for wheel alignment (caster, camber, toe) would be included as part of suspension service. Air Conditioning Service: Procedures for diagnosis, refrigerant handling (if applicable), component replacement, and leak testing of the Air Conditioning system. Wiring Diagrams: Comprehensive wiring diagrams for all electrical systems, crucial for diagnosing electrical faults. Technical Depth Depth Of Coverage: Comprehensive coverage suitable for professional technicians and advanced DIY enthusiasts. Includes detailed diagnostic procedures, electrical schematics, and engine/transmission overhaul instructions. Engine Rebuild: Detailed procedures for engine disassembly, component measurement, reassembly, and torquing specifications for all covered engine types. Transmission Overhaul: Instructions for complete overhaul of both automatic and manual transmissions, including torque converter removal/installation (automatic) and clutch service (manual). Body Repair: Information on body panel removal/installation, trim replacement, and potentially basic structural repair guidelines. 📊 Manual Specifications File Format Digital Format: PDF (Portable Document Format) - typically searchable and printable Print Quality Illustration Quality: High-resolution diagrams, schematics, and photographs for clarity. Binding Type Binding Type: N/A (Digital) Paper Type Paper Type: N/A (Digital) ⚙️ Engine Specifications Primary Engine Diesel 2.0L D20Dt: 2.0L (1998cc) Common Rail Turbo Diesel. Configuration: Inline-4 DOHC. Power/Torque figures vary but typically in the range of 100-130 kW and 300-340 Nm. Diesel 2.0L D20Dtr: 2.0L (1998cc) DOHC Turbo Diesel (likely an evolution or variant of D20DT). Specific power/torque figures would require detailed manual consultation but would be expected to be comparable or slightly higher than D20DT. Petrol 2.3L G23D: 2.3L (2295cc) DOHC Petrol. Configuration: Inline-4. Power/Torque figures typically around 110-120 kW and 200-220 Nm. Performance Fuel Type: Diesel (for D20DT/D20DTR), Petrol (for G23D) Fuel System Diesel Injection Type: Common Rail Direct Injection (CRDi) Petrol Injection Type: Multi-point Fuel Injection (MPI) or Sequential Electronic Fuel Injection (SEFI) Emissions Systems Diesel Particulate Filter: CDPF (Continuously Regenerating Diesel Particulate Filter) system covered, indicating Euro 4/5 emissions compliance. Egr: E-EGR (Electronic Exhaust Gas Recirculation) system covered. 🔧 Transmission Standard Transmission Options: Likely offered with both manual and automatic transmissions across different variants. Optional Automatic Transmission Type: Likely a 5-speed or 6-speed automatic transmission, potentially sourced from a major transmission manufacturer. Features Transfer Case: Transfer case covered, indicating likely availability of 2WD/4WD selectable systems, potentially with low-range capability for off-road use. 📐 Dimensions Exterior Body Style: Dual Cab Utility. Specific dimensions (length, width, height, wheelbase) would vary slightly based on exact configuration and are detailed within the manual. Weights Gross Vehicle Weight: Specific GVWR will be detailed in the manual; typical for this class of utility vehicle would be in the 2500-3000 kg range. Towing Capacity: Towing capacity is a key feature for 'Tradie' vehicles and would be specified in the manual, likely in the 1500-2500 kg range (braked). 🛡️ Safety Features Ratings Ancap Rating Era: ANCAP ratings for this period vary significantly by model variant and year. While the specific 'Tradie Sports' might not have a dedicated rating, the underlying Actyon platform would have undergone testing....
Mid-size Pickup Truck (Dual Cab Utility), positioned as a robust and practical workhorse.
Competitive Analysis
Key Competitors Era:
Ford Ranger, Toyota Hilux, Mitsubishi Triton, Nissan Navara, Holden Colorado (Australian market context inferred by 'Tradie Sports' nomenclature).
Key Features
Target Audience:
Tradespeople, small business owners, and individuals seeking a durable and capable utility vehicle for both work and lifestyle.
Model Positioning:
The Actyon Tradie Sports variant emphasizes utility and durability, often featuring heavy-duty suspension, a tray bed, and potentially enhanced payload capacity over standard Actyon models.
📋 Manual Details
Coverage Areas
Engines Covered:
• 2.0L D20DT Common Rail Diesel
• 2.0L D20DTR DOHC Turbo Diesel
• 2.3L G23D DOHC Petrol
Transmission Types Covered:
• Automatic Transmission
• Manual Transmission
Body Styles Covered:
Dual Cab Utility (specific to 'Tradie Sports' variant)
Page Count
Estimated Page Count:
Approx. 1000+ pages (typical for full workshop manuals)
Specifications for wheel alignment (caster, camber, toe) would be included as part of suspension service.
Air Conditioning Service:
Procedures for diagnosis, refrigerant handling (if applicable), component replacement, and leak testing of the Air Conditioning system.
Wiring Diagrams:
Comprehensive wiring diagrams for all electrical systems, crucial for diagnosing electrical faults.
Technical Depth
Depth Of Coverage:
Comprehensive coverage suitable for professional technicians and advanced DIY enthusiasts. Includes detailed diagnostic procedures, electrical schematics, and engine/transmission overhaul instructions.
Engine Rebuild:
Detailed procedures for engine disassembly, component measurement, reassembly, and torquing specifications for all covered engine types.
Transmission Overhaul:
Instructions for complete overhaul of both automatic and manual transmissions, including torque converter removal/installation (automatic) and clutch service (manual).
Body Repair:
Information on body panel removal/installation, trim replacement, and potentially basic structural repair guidelines.
📊 Manual Specifications
File Format
Digital Format:
PDF (Portable Document Format) - typically searchable and printable
Print Quality
Illustration Quality:
High-resolution diagrams, schematics, and photographs for clarity.
Binding Type
Binding Type:
N/A (Digital)
Paper Type
Paper Type:
N/A (Digital)
⚙️ Engine Specifications
Primary Engine
Diesel 2.0L D20Dt:
2.0L (1998cc) Common Rail Turbo Diesel. Configuration: Inline-4 DOHC. Power/Torque figures vary but typically in the range of 100-130 kW and 300-340 Nm.
Diesel 2.0L D20Dtr:
2.0L (1998cc) DOHC Turbo Diesel (likely an evolution or variant of D20DT). Specific power/torque figures would require detailed manual consultation but would be expected to be comparable or slightly higher than D20DT.
Petrol 2.3L G23D:
2.3L (2295cc) DOHC Petrol. Configuration: Inline-4. Power/Torque figures typically around 110-120 kW and 200-220 Nm.
Performance
Fuel Type:
Diesel (for D20DT/D20DTR), Petrol (for G23D)
Fuel System
Diesel Injection Type:
Common Rail Direct Injection (CRDi)
Petrol Injection Type:
Multi-point Fuel Injection (MPI) or Sequential Electronic Fuel Injection (SEFI)
Emissions Systems
Diesel Particulate Filter:
CDPF (Continuously Regenerating Diesel Particulate Filter) system covered, indicating Euro 4/5 emissions compliance.
Egr:
E-EGR (Electronic Exhaust Gas Recirculation) system covered.
🔧 Transmission
Standard
Transmission Options:
Likely offered with both manual and automatic transmissions across different variants.
Optional
Automatic Transmission Type:
Likely a 5-speed or 6-speed automatic transmission, potentially sourced from a major transmission manufacturer.
Features
Transfer Case:
Transfer case covered, indicating likely availability of 2WD/4WD selectable systems, potentially with low-range capability for off-road use.
📐 Dimensions
Exterior
Body Style:
Dual Cab Utility. Specific dimensions (length, width, height, wheelbase) would vary slightly based on exact configuration and are detailed within the manual.
Weights
Gross Vehicle Weight:
Specific GVWR will be detailed in the manual; typical for this class of utility vehicle would be in the 2500-3000 kg range.
Towing Capacity:
Towing capacity is a key feature for 'Tradie' vehicles and would be specified in the manual, likely in the 1500-2500 kg range (braked).
🛡️ Safety Features
Ratings
Ancap Rating Era:
ANCAP ratings for this period vary significantly by model variant and year. While the specific 'Tradie Sports' might not have a dedicated rating, the underlying Actyon platform would have undergone testing. Manual would contain safety system information but not necessarily crash test results.
Active Features
Brake Assist Systems:
ABS (Anti-lock Braking System) covered. EBD (Electronic Brakeforce Distribution) and BA (Brake Assist) are common integrated features.
Passive Features
Restraint Systems:
Airbags (front, side), seatbelts with pretensioners and load limiters.
💡 Technology Features
Infotainment
Audio System:
Likely base level infotainment: AM/FM radio, CD player, possibly MP3 and auxiliary input. Higher trims might offer Bluetooth connectivity.
Driver Assistance
Parking Assistance:
Parking Aid System covered, suggesting rear parking sensors may be available on some variants.
Connectivity
Immobilizer System:
Immobilizer system covered, a standard anti-theft feature.
Powertrain Control
Engine Management:
Comprehensive coverage of Engine Control Module (ECM) operation, sensor inputs, actuator outputs, and diagnostic routines for all engine variants.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically 7,500-10,000 km or 6-12 months for diesel and petrol engines, depending on operating conditions. Specifics found in the manual.
Timing Belt Replacement:
If fitted with a timing belt (less common for these diesels, but possible for petrol), interval would be critical. DOHC engines often use timing chains which are designed for the life of the engine but require inspection.
Fluid Specifications
Engine Oil Spec:
Diesel engines typically require API CJ-4 or similar heavy-duty diesel engine oil. Petrol engines would require API SN/SP or ACEA A3/B4. Viscosity grades commonly SAE 5W-30, 5W-40, or 10W-40. Manual will specify exact OEM-approved grades.
Coolant Spec:
Ethylene glycol-based antifreeze/coolant, often a pink or orange long-life formulation. Manual will specify type and capacity.
Transmission Fluid Auto:
Specific Automatic Transmission Fluid (ATF) type (e.g., Dexron III/VI or equivalent). Manual will detail exact specification and capacity.
Transmission Fluid Manual:
Gear oil for manual transmission, typically GL-4 or GL-5 rated, with specific viscosity (e.g., 75W-90). Manual will specify.
Brake Fluid Spec:
DOT 3 or DOT 4 brake fluid. Manual will specify.
Known Issues
Diesel Particulate Filter:
Potential for DPF clogging if regeneration cycles are not completed or if subjected to excessive short trips. E-EGR system can also be prone to carbon buildup.
Diesel Injectors:
Common Rail diesel injectors can be sensitive to fuel quality and may require cleaning or replacement over time.
Suspension Components:
As a utility vehicle, suspension components (bushings, ball joints) can experience wear, especially under heavy load or rough terrain usage.
Electrical Gremlins:
As with many vehicles of this era and origin, electrical gremlins or sensor issues can sometimes arise, necessitating detailed wiring diagram consultation.
📚 Vehicle History
Brand Heritage
Ssangyong History:
SsangYong Motor Company, a South Korean manufacturer, has a history of producing rugged SUVs and utility vehicles, often characterized by robust construction and capable powertrains. Their vehicles often blend traditional body-on-frame construction with modern design elements.
Model Evolution
Actyon Development:
The SsangYong Actyon (original code name 'C200') was introduced globally around 2006, replacing the Musso Sports utility. It featured a distinctive, often controversial, styling. The 'Tradie Sports' variant is a specific market adaptation, emphasizing utility.
Production
Manufacturing Location:
South Korea (primary manufacturing base for SsangYong).
🏆 Awards & Recognition
Recognitions
Model Specific Awards:
No widely publicized major awards for the Actyon Tradie Sports specifically are readily available. SsangYong's focus has historically been on utility and value rather than outright awards in automotive publications.
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