🏷️ Basic Information Identification Make: SsangYong Model: Korando Year: 1997-2000 👋 Introduction Market Position Segment: Compact SUV / Off-Road Vehicle Target Audience: Enthusiasts, DIY mechanics, professional repair shops seeking detailed service information for the SsangYong Korando. Competitive Analysis Key Competitors Era: Jeep Cherokee (XJ), Land Rover Discovery, Toyota 4Runner, Mitsubishi Pajero/Montero, Nissan Pathfinder. Key Features Vehicle Characteristics: Body-on-frame construction, robust 4WD system, versatile utility, off-road capability. Manual Value Proposition: Provides essential factory-level detail for maintaining and repairing a capable, though less common, off-road vehicle. 📋 Manual Details Coverage Areas Engine Coverage: 2.3L (G23) Gasoline, 2.9L (OM662) Diesel Transmission Coverage: 5-Speed Manual, 4-Speed Automatic Chassis Coverage: Body, Frame, Suspension (Front/Rear), Steering, Brakes Electrical Coverage: Wiring Diagrams, Lighting, Ignition, Starting, Charging, ECUs Page Count Estimated Pages: 1500+ Manual Type Type: Factory Service and Repair Manual Language Language: English Format Format: Digital (PDF) 📖 Manual Coverage Systems Covered Engine Mechanical: Complete engine overhaul, cylinder head, block, pistons, crankshaft, camshafts, timing systems, lubrication, cooling. Engine Performance: Fuel injection (gasoline and diesel), ignition system, emission control systems, turbocharger diagnostics (diesel). Transmission: Manual and automatic transmission overhaul, clutch, torque converter, gear shift mechanisms, fluid specifications. Drivetrain: Transfer case, differentials (front and rear), driveshafts, CV joints, hubs. Suspension: Front independent suspension (torsion bar or coil spring depending on variant), rear multi-link or leaf spring systems, shock absorbers, bushings. Steering: Power steering system, steering rack/box, steering column, alignment specifications. Brakes: Front disc brakes, rear drum or disc brakes (variant dependent), ABS system (if equipped), brake bleeding procedures, caliper and master cylinder overhaul. Body And Chassis: Frame construction, body panel removal and installation, doors, windows, latches, hinges, bumpers. Electrical System: Full wiring diagrams, starter motor, alternator, battery, lighting systems (headlights, taillights, interior), fuses, relays, sensors, ECU diagnostics. HVAC: Air conditioning system operation, repair, refrigerant handling, heater core, blower motor. Restraint Systems: Seat belts, airbag system (if equipped), component location and service. Procedures Included Maintenance: Scheduled maintenance intervals, oil change procedures, filter replacement, fluid checks and top-ups, lubrication points. Troubleshooting: Systematic diagnostic procedures for common and uncommon faults, symptom-based troubleshooting charts. Repair: Step-by-step instructions for component removal, disassembly, inspection, repair, reassembly, and installation for all major vehicle systems. Diagnostics: On-board diagnostic (OBD-I/II) codes, sensor data interpretation, specific diagnostic tools and procedures. Adjustments: Valve clearance adjustment (gasoline), parking brake adjustment, headlight aim adjustment. Technical Depth Depth: Comprehensive rebuild procedures for major components (engine, transmission, differentials), detailed wiring diagrams, torque specifications for all fasteners. 📊 Manual Specifications File Format Format: PDF Searchability: Fully text-searchable for quick access to information. Print Quality Resolution: High-resolution scans for clear text and diagrams. Diagram Clarity: Detailed, clear exploded views and schematics. Binding Type Binding: N/A (Digital Format) Paper Type Paper: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine 2.3L Gasoline: SsangYong G23, SOHC, Inline-4, 2295 cc, approx. 108-120 hp (depending on variant and tune). 2.9L Diesel: Mercedes-Benz OM662 derived, SOHC, Inline-5, 2874 cc, approx. 95-100 hp, Turbocharged variant (OM662LA) with higher output. Performance Horsepower Range: 95-120 HP Torque Range: 127-184 lb-ft (approx.) Fuel System Gasoline: Electronic Fuel Injection (EFI) Diesel: Indirect Injection (IDI) with Rotary Injection Pump (Bosch VE type likely) Cooling System Type: Pressurized, liquid-cooled, typically via belt-driven fan or viscous coupling fan. Lubrication Oil Capacity: Approx. 4.5-5.5 liters (varies by engine) 🔧 Transmission Standard Manual: 5-Speed Manual (e.g., Daewoo/SsangYong branded or licensed) Optional Automatic: 4-Speed Automatic (likely sourced from a major manufacturer like Aisin or ZF) Features 4Wd System: Part-time 4WD with selectable 2WD/4WD High/4WD Low range, potentially with automatic locking hubs. Clutch Fluid Specification: DOT 3 Brake Fluid Automatic Fluid Specification: Dexron III / Mercon (or equivalent) 📐 Dimensions Exterior Length: Approx. 4310-4445 mm (varies by body style/generation) Width: Approx. 1770-1800 mm Height: Approx. 1650-1700 mm Wheelbase Wheelbase: Approx. 2630 mm Weights Curb Weight: Approx. 1700-1900 kg (varies by engine and trim) Towing Capacity: Typically around 1500-2000 kg (check specific model) Wheels And Tires Wheel Bolt Pattern: 5x139.7 mm (common for this era of SUVs) Tire Sizes: Commonly 235/75R15, 255/70R15, 235/70R16 (check owner's manual/door sticker) 🛡️ Safety Features Ratings Crash Test Data: Limited public data available for this specific model and period. Manual provides internal structural data. Active Features ABS: Optional Anti-lock Braking System (ABS) on some models. Passive Features Airbags: Driver-side airbag standard on later models, passenger airbag less common. Seat Belts: Three-point seat belts with pre-tensioners (driver/front passenger). Construction Frame Type: Body-on-frame construction. 💡 Technology Features Infotainment Radio Options: Typically AM/FM/Cassette or CD player, basic digital tuner. Speaker System: Basic speaker setup, 2-4 speakers typically. Driver Assistance Cruise Control: Available on higher trim levels. Connectivity Bluetooth: Not originally equipped, aftermarket installation required. Lighting Headlights: Halogen reflector type. 🔧 Maintenance Service Intervals Oil Change Gasoline: Every 5,000-7,500 km or 6 months, whichever comes first. Oil Change Diesel: Every 5,000 km or 6 months, whichever comes first. Air Filter: Replace every 20,000-30,000 km...
Comprehensive rebuild procedures for major components (engine, transmission, differentials), detailed wiring diagrams, torque specifications for all fasteners.
📊 Manual Specifications
File Format
Format:
PDF
Searchability:
Fully text-searchable for quick access to information.
Print Quality
Resolution:
High-resolution scans for clear text and diagrams.
Diagram Clarity:
Detailed, clear exploded views and schematics.
Binding Type
Binding:
N/A (Digital Format)
Paper Type
Paper:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
2.3L Gasoline:
SsangYong G23, SOHC, Inline-4, 2295 cc, approx. 108-120 hp (depending on variant and tune).
Limited public data available for this specific model and period. Manual provides internal structural data.
Active Features
ABS:
Optional Anti-lock Braking System (ABS) on some models.
Passive Features
Airbags:
Driver-side airbag standard on later models, passenger airbag less common.
Seat Belts:
Three-point seat belts with pre-tensioners (driver/front passenger).
Construction
Frame Type:
Body-on-frame construction.
💡 Technology Features
Infotainment
Radio Options:
Typically AM/FM/Cassette or CD player, basic digital tuner.
Speaker System:
Basic speaker setup, 2-4 speakers typically.
Driver Assistance
Cruise Control:
Available on higher trim levels.
Connectivity
Bluetooth:
Not originally equipped, aftermarket installation required.
Lighting
Headlights:
Halogen reflector type.
🔧 Maintenance
Service Intervals
Oil Change Gasoline:
Every 5,000-7,500 km or 6 months, whichever comes first.
Oil Change Diesel:
Every 5,000 km or 6 months, whichever comes first.
Air Filter:
Replace every 20,000-30,000 km or as needed based on operating conditions.
Fuel Filter Diesel:
Replace every 20,000-40,000 km.
Timing Belt Gasoline:
Inspect every 60,000 km, replace every 90,000-100,000 km or 5 years (critical item).
Timing Chain Diesel:
Generally a maintenance-free item, but inspect for noise/wear.
Fluid Specifications
Engine Oil Gasoline:
API SG/SH, SAE 10W-30 or 10W-40 (verify owner's manual for specific viscosity based on climate).
Engine Oil Diesel:
API CD/CE, SAE 15W-40 (verify owner's manual for specific viscosity).
Coolant:
Ethylene Glycol based, -37°C freeze protection (typically a green or orange OAT/HOAT coolant).
Brake Fluid:
DOT 3
Known Issues
Diesel Glow Plugs:
Glow plug failure can lead to hard starting in cold weather.
Suspension Bushings:
Wear of rubber bushings in suspension and control arms, leading to noise and imprecise handling.
Rust Perforation:
Common on older body-on-frame vehicles, particularly in areas prone to salt exposure. Check frame rails, wheel arches, and door bottoms.
Vacuum Lines Diesel:
Degradation of vacuum hoses in older diesel models can affect engine performance and shut-off.
📚 Vehicle History
Brand Heritage
Ssangyong Origins:
SsangYong Motor Company, South Korean manufacturer with roots in Ha Dong-Hwan Motor Workshop (founded 1954), later acquired by Daewoo, then SAIC, and currently KG Mobility.
Model Evolution
Korando Lineage:
The Korando nameplate has a long history, with this generation (often referred to as Korando Family or Korando Q/C) being based on licensed technology from Jeep (CJ-7) and later Isuzu models.
Production
Production Period:
This specific generation was produced from the early 1990s through to the early 2000s, with this manual covering the latter part of its lifecycle.
Manufacturing Location:
South Korea
🏆 Awards & Recognition
Recognitions
General Recognition:
While not a recipient of major international awards during this period, the Korando was recognized for its ruggedness and off-road capability within its target markets.
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