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SsangYong Korando Service Repair Manual

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🏷️ Basic Information Identification Make: SsangYong Model: Korando Manual Product Name: SsangYong Korando Service Repair Manual 👋 Introduction Market Position Market Position: The SsangYong Korando is positioned as a compact to mid-size SUV offering practicality, a strong value proposition, and often a more rugged or distinctive styling compared to some mainstream competitors. This manual targets owners and independent repair shops seeking comprehensive technical support. Key Selling Points: Often marketed on its robust chassis, capable engines, distinctive styling, and competitive pricing in the SUV segment. Competitive Analysis Competitive Analysis: Competes in a crowded segment against vehicles like the Kia Sportage, Hyundai Tucson, Nissan Qashqai, and similar SUVs. Its appeal often lies in its distinct Korean heritage, often competitive pricing, and specific feature sets. Key Features Key Features Of Manual: Instant download, comprehensive coverage, detailed diagrams and pictures, printable pages for practical workshop use, extensive troubleshooting, torque specifications, and maintenance schedules. 📋 Manual Details Coverage Coverage Areas: Front Matter, General Information, Engine, Drive Line/Axle, Suspension, Brakes, Transmission, Steering, HVAC (Heating, Ventilation, And Air Conditioning), Restraints, Body And Accessories Page Count Estimated Page Count: N/A (Digital product, page count may vary with specific print settings) Manual Type Manual Type: Service Repair Manual / Workshop Manual Language Language: English Format Format: PDF (Digital Adobe PDF) 📖 Manual Coverage Systems Systems Covered: Engine mechanical and electrical systems, drivetrain (front/rear axles, driveshafts), suspension components, braking system (hydraulic and electronic), transmission (automatic and manual, depending on model year), steering system, HVAC system, safety restraint systems (airbags, seatbelts), body and chassis, interior and exterior accessories. Procedures Procedures Included: Complete tear down and rebuild procedures, routine maintenance, troubleshooting guides, diagnostic procedures, component replacement, repair techniques, wiring diagrams, torque specifications, fluid specifications, pressure tests, electrical circuit analysis. Technical Depth Technical Depth: Comprehensive from basic maintenance to advanced diagnostics and complete component rebuilds. Includes detailed illustrations and diagrams for clarity. Specific Procedures Engine Timing Belt Or Chain: Detailed procedures for timing belt replacement (if applicable) or timing chain inspection/maintenance will be included for specific engine variants. Clutch Replacement: Procedures for clutch assembly removal, inspection, and replacement for manual transmission models. Wheel Bearing Replacement: Step-by-step instructions for the removal and installation of wheel bearings, including necessary press work or specialized tools. Suspension Alignment: Specifications for wheel alignment angles (camber, caster, toe) and procedures for adjustment if adjustable components are present. Brake Pad Replacement: Detailed guide for front and rear brake pad and rotor replacement, including caliper service and bleeding procedures. HVAC System Diagnostics: Troubleshooting for climate control issues, refrigerant charging procedures, and component replacement for the HVAC system. Electrical System Diagnostics: Comprehensive wiring diagrams, fuse/relay locations, and diagnostic procedures for electrical faults. Body Panel Repair: Information on removing and installing body panels, door mechanisms, and related trim pieces. Exhaust System Repair: Procedures for exhaust component replacement, including mufflers, catalytic converters, and pipes. Fuel System Servicing: Detailed procedures for fuel pump replacement, fuel injector cleaning/replacement, and fuel filter service. Cooling System Maintenance: Instructions for radiator and hose replacement, water pump servicing, and complete coolant flushing and filling. Steering Column Repair: Procedures for steering column components, including ignition switch and steering lock mechanisms. Instrument Panel And Gauges: Removal and installation of the instrument cluster, warning lights, and gauge troubleshooting. Differential And Axle Service: Procedures for servicing front and rear differentials, including fluid changes and seal replacements. Torque Specifications: Comprehensive list of all critical torque values for engine, chassis, suspension, and drivetrain components. Troubleshooting Charts: Diagnostic flowcharts and tables for common symptoms and potential causes across various vehicle systems. 📊 Manual Specifications File Details File Format Compatibility: Windows / Mac Compatible Print Quality Print Quality: Printable pages with high-resolution pictures and diagrams. Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Primary Engine Type: Diesel (Commonly 2.0L e-XDi, 2.2L e-XDi) and Gasoline (Commonly 2.0L GDI). Specific engine varies by model year and market. Performance Typical Horsepower Range: 149 PS to 187 PS (varies by engine and generation) Typical Torque Range: 340 Nm to 400 Nm (varies by engine and generation) Fuel System Fuel System Type: Common Rail Direct Injection (CRDi) for diesel engines; Multi-point Fuel Injection (MPI) or Gasoline Direct Injection (GDI) for petrol engines. Engine Codes Common Engine Codes: e.g., G20D, D20DT, D22D (refer to manual for exact codes corresponding to specific model years). 🔧 Transmission Standard Transmission Standard Transmission Type: Manual transmission (e.g., 6-speed) or Automatic transmission (e.g., 6-speed Aisin) depending on model and trim. Optional Transmission Optional Transmission Type: Often AWD (All-Wheel Drive) systems were optional alongside FWD (Front-Wheel Drive). Features Transmission Features: May include adaptive shift logic for automatic transmissions, manual shifting modes (e.g., Tiptronic style). Gear Ratios Typical Gear Ratios: Specific gear ratios for manual and automatic transmissions are detailed within the manual for optimal performance and repair. 📐 Dimensions...
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SsangYong Korando Service Repair Manual
🏷️ Basic Information
Identification
Make:
SsangYong
Model:
Korando
Manual Product Name:
SsangYong Korando Service Repair Manual
👋 Introduction
Market Position
Market Position:
The SsangYong Korando is positioned as a compact to mid-size SUV offering practicality, a strong value proposition, and often a more rugged or distinctive styling compared to some mainstream competitors. This manual targets owners and independent repair shops seeking comprehensive technical support.
Key Selling Points:
Often marketed on its robust chassis, capable engines, distinctive styling, and competitive pricing in the SUV segment.
Competitive Analysis
Competitive Analysis:
Competes in a crowded segment against vehicles like the Kia Sportage, Hyundai Tucson, Nissan Qashqai, and similar SUVs. Its appeal often lies in its distinct Korean heritage, often competitive pricing, and specific feature sets.
Key Features
Key Features Of Manual:
Instant download, comprehensive coverage, detailed diagrams and pictures, printable pages for practical workshop use, extensive troubleshooting, torque specifications, and maintenance schedules.
📋 Manual Details
Coverage
Coverage Areas:
Front Matter, General Information, Engine, Drive Line/Axle, Suspension, Brakes, Transmission, Steering, HVAC (Heating, Ventilation, And Air Conditioning), Restraints, Body And Accessories
Page Count
Estimated Page Count:
N/A (Digital product, page count may vary with specific print settings)
Manual Type
Manual Type:
Service Repair Manual / Workshop Manual
Language
Language:
English
Format
Format:
PDF (Digital Adobe PDF)
📖 Manual Coverage
Systems
Systems Covered:
Engine mechanical and electrical systems, drivetrain (front/rear axles, driveshafts), suspension components, braking system (hydraulic and electronic), transmission (automatic and manual, depending on model year), steering system, HVAC system, safety restraint systems (airbags, seatbelts), body and chassis, interior and exterior accessories.
Procedures
Procedures Included:
Complete tear down and rebuild procedures, routine maintenance, troubleshooting guides, diagnostic procedures, component replacement, repair techniques, wiring diagrams, torque specifications, fluid specifications, pressure tests, electrical circuit analysis.
Technical Depth
Technical Depth:
Comprehensive from basic maintenance to advanced diagnostics and complete component rebuilds. Includes detailed illustrations and diagrams for clarity.
Specific Procedures
Engine Timing Belt Or Chain:
Detailed procedures for timing belt replacement (if applicable) or timing chain inspection/maintenance will be included for specific engine variants.
Clutch Replacement:
Procedures for clutch assembly removal, inspection, and replacement for manual transmission models.
Wheel Bearing Replacement:
Step-by-step instructions for the removal and installation of wheel bearings, including necessary press work or specialized tools.
Suspension Alignment:
Specifications for wheel alignment angles (camber, caster, toe) and procedures for adjustment if adjustable components are present.
Brake Pad Replacement:
Detailed guide for front and rear brake pad and rotor replacement, including caliper service and bleeding procedures.
HVAC System Diagnostics:
Troubleshooting for climate control issues, refrigerant charging procedures, and component replacement for the HVAC system.
Electrical System Diagnostics:
Comprehensive wiring diagrams, fuse/relay locations, and diagnostic procedures for electrical faults.
Body Panel Repair:
Information on removing and installing body panels, door mechanisms, and related trim pieces.
Exhaust System Repair:
Procedures for exhaust component replacement, including mufflers, catalytic converters, and pipes.
Fuel System Servicing:
Detailed procedures for fuel pump replacement, fuel injector cleaning/replacement, and fuel filter service.
Cooling System Maintenance:
Instructions for radiator and hose replacement, water pump servicing, and complete coolant flushing and filling.
Steering Column Repair:
Procedures for steering column components, including ignition switch and steering lock mechanisms.
Instrument Panel And Gauges:
Removal and installation of the instrument cluster, warning lights, and gauge troubleshooting.
Differential And Axle Service:
Procedures for servicing front and rear differentials, including fluid changes and seal replacements.
Torque Specifications:
Comprehensive list of all critical torque values for engine, chassis, suspension, and drivetrain components.
Troubleshooting Charts:
Diagnostic flowcharts and tables for common symptoms and potential causes across various vehicle systems.
📊 Manual Specifications
File Details
File Format Compatibility:
Windows / Mac Compatible
Print Quality
Print Quality:
Printable pages with high-resolution pictures and diagrams.
Binding Type
Binding Type:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Primary Engine Type:
Diesel (Commonly 2.0L e-XDi, 2.2L e-XDi) and Gasoline (Commonly 2.0L GDI). Specific engine varies by model year and market.
Performance
Typical Horsepower Range:
149 PS to 187 PS (varies by engine and generation)
Typical Torque Range:
340 Nm to 400 Nm (varies by engine and generation)
Fuel System
Fuel System Type:
Common Rail Direct Injection (CRDi) for diesel engines; Multi-point Fuel Injection (MPI) or Gasoline Direct Injection (GDI) for petrol engines.
Engine Codes
Common Engine Codes:
e.g., G20D, D20DT, D22D (refer to manual for exact codes corresponding to specific model years).
🔧 Transmission
Standard Transmission
Standard Transmission Type:
Manual transmission (e.g., 6-speed) or Automatic transmission (e.g., 6-speed Aisin) depending on model and trim.
Optional Transmission
Optional Transmission Type:
Often AWD (All-Wheel Drive) systems were optional alongside FWD (Front-Wheel Drive).
Features
Transmission Features:
May include adaptive shift logic for automatic transmissions, manual shifting modes (e.g., Tiptronic style).
Gear Ratios
Typical Gear Ratios:
Specific gear ratios for manual and automatic transmissions are detailed within the manual for optimal performance and repair.
📐 Dimensions
Exterior
Typical Length:
Approximately 4400-4550 mm (varies by generation)
Typical Width:
Approximately 1830-1870 mm (varies by generation)
Typical Height:
Approximately 1670-1700 mm (varies by generation)
Wheelbase:
Approximately 2650-2670 mm (varies by generation)
Weights
Typical Curb Weight:
Approximately 1600-1800 kg (varies by engine and drivetrain)
Typical Towing Capacity:
Typically around 1500-2000 kg (braked), subject to local regulations and vehicle specification.
Gross Vehicle Weight Rating:
Typically around 2200-2400 kg (GVWR), consult specific vehicle data plate.
🛡️ Safety Features
Ratings
Euro Ncap Rating:
Varies by generation and specific test year. Later generations often achieved 3 or 4 stars.
IIHS Crash Test Performance:
Varies by year; later models may show improved performance in IIHS testing depending on equipment and specific crash test category.
Active Features
Active Safety Features:
ABS (Anti-lock Braking System), EBD (Electronic Brakeforce Distribution), ESC (Electronic Stability Control), Traction Control System (TCS), Hill Start Assist (HSA), Downhill Speed Control (DSC).
Passive Features
Passive Safety Features:
Front, side, and curtain airbags; seatbelt pre-tensioners; reinforced body structure.
💡 Technology Features
Infotainment
Infotainment System:
Features may include touch screen displays, satellite navigation, Bluetooth connectivity, USB/AUX inputs, and smartphone integration (Apple CarPlay/Android Auto) on later models.
Driver Assistance
Driver Assistance Features:
Depending on trim, may include parking sensors, rearview camera, adaptive cruise control, lane departure warning, autonomous emergency braking (AEB) on newer models.
Parking Assistance:
Features can include front and rear parking sensors and/or an optional rearview camera system.
Connectivity
Connectivity Options:
Bluetooth for hands-free calling and audio streaming, USB ports for device charging and media playback.
🔧 Maintenance
Service Intervals
Typical Engine Oil Change Interval:
10,000-15,000 km or 12 months, whichever comes first (refer to manual for exact specification).
Typical Air Filter Replacement:
Every 20,000-40,000 km or as needed based on operating conditions.
Typical Fuel Filter Replacement Diesel:
Every 40,000-60,000 km for diesel models.
Fluid Specifications
Engine Oil Specification:
API SN/SP, ACEA C3/C5, ILSAC GF-5 compliant, viscosity grades like 0W-30, 0W-40, 5W-30, 5W-40 depending on engine and climate (refer to manual for exact spec and capacity).
Transmission Fluid Specification Automatic:
Specific ATF (Automatic Transmission Fluid) required, e.g., Dexron III/VI, or manufacturer-specific fluid. Capacity typically 7-10 liters (refer to manual).
Coolant Specification:
Long-life coolant, typically HOAT (Hybrid Organic Acid Technology) or OAT (Organic Acid Technology), ethylene glycol based, usually pink or orange. Capacity around 8-10 liters.
Brake Fluid Specification:
DOT 3 or DOT 4 brake fluid.
Transfer Case Fluid AWD:
Specific fluid type for AWD models, usually a hypoid gear oil or specialized transfer case fluid (refer to manual).
Power Steering Fluid:
Hydraulic Power Steering Fluid (HPSF) or ATF compatible with power steering systems, depending on design.
Known Issues
Common Issues Potential:
Potential for diesel particulate filter (DPF) issues in early diesel models if not driven appropriately; occasional electrical gremlins; some reports of turbocharger issues on high-mileage vehicles. Manual provides diagnosis for these.
📚 Vehicle History
Brand Heritage
Brand Heritage:
SsangYong is South Korea's oldest automotive manufacturer, known for its SUV and 4x4 vehicles, often featuring robust construction and distinctive styling.
Model Evolution
Model Evolution:
The Korando nameplate has a long history for SsangYong, with several distinct generations and redesigns. The manual likely covers a specific generation or range of years, indicated by the product listing.
Generations:
The Korando has seen several distinct generations: Original (1983-1996), Korando (1996-2006), Korando C (2011-2019), and the current generation (Korando 2019 onwards).
Production
Manufacturing Locations:
Primarily manufactured in South Korea, with potential assembly in other international locations depending on market.
🏆 Awards & Recognition
Recognitions
Brand Awards:
SsangYong has received recognition in various international markets for design, value, and specific performance attributes, though not typically topping mainstream automotive award lists.
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