🏷️ Basic Information Identification Make: SsangYong Model: Rexton 👋 Introduction Market Position Vehicle Segment: SsangYong Rexton is a full-size SUV, positioned as a robust and capable off-road-oriented vehicle, often competing in the large SUV segment with a focus on value and utility. Key Features Manual Utility: This manual provides technicians and DIY enthusiasts with the exact same information used by SsangYong dealerships, ensuring accurate and efficient maintenance, diagnosis, and repair. 📋 Manual Details Coverage Areas Manual Type: Complete Service and Repair Manual Language: English Format: PDF (.rar/.zip) 📖 Manual Coverage Systems Covered Engine Mechanical: Complete overhaul, component diagnostics, and repair procedures for all Rexton engine variants. Engine Lubrication: Oil pump, oil filter, oil cooler, lubrication passages, and oil pressure testing and maintenance. Engine Cooling: Radiator, coolant pump, thermostat, fan, hoses, and coolant flow diagnostics and repair. Engine Control System: ECU diagnostics, sensor testing (crankshaft, camshaft, MAP, MAF, etc.), actuator control, and emissions control systems. Fuel System: Fuel pump, injectors, fuel lines, fuel filter, fuel pressure testing, and EFI system troubleshooting. Exhaust System: Exhaust manifold, catalytic converter, mufflers, exhaust pipes, and oxygen sensor diagnostics. Accelerator Control: Throttle body operation, electronic throttle control (ETC) system, and accelerator pedal sensor. Clutch: Clutch disc, pressure plate, release bearing, clutch master and slave cylinders, and hydraulic system maintenance. Manual Transmission: Gearbox overhaul, gear selection, clutch engagement, lubricant specifications, and common faults. Automatic Transmission: Transmission control unit (TCU), valve body, torque converter, clutch packs, fluid types, and diagnostic procedures. Propeller Shaft: Drive shafts, universal joints, center bearing, and balance checks. Rear Final Drive: Differential housing, gears, bearings, lubricant specifications, and backlash adjustments. Front Axle: Hubs, bearings, drive shafts, steering knuckles, and wheel alignment procedures. Rear Axle: Axle housing, drive shafts, suspension mounting points, and wheel bearing maintenance. Front Suspension: MacPherson struts, control arms, ball joints, stabilizer bar, and alignment specifications. Rear Suspension: Multi-link suspension, shock absorbers, springs, bushings, and alignment procedures. Brake System: Front and rear disc brakes, calipers, pads, rotors, brake fluid, bleeding procedures, and ABS system diagnostics. Parking Brake System: Mechanism, cables, and adjustment procedures. Brake Control System: ABS, EBD (Electronic Brakeforce Distribution), and ESC (Electronic Stability Control) system operation and diagnostics. Steering Control System: Power steering pump, steering rack, tie rods, power steering fluid, and steering angle sensor. Seat Belts: Pretensioner systems, belt mechanisms, and inspection. Srs: Airbag modules, control module, sensors, wiring harnesses, and diagnostic procedures. Body Lock Security: Door locks, keyless entry, alarm system, central locking, and immobilizer system. Glasses Window Mirrors: Power windows, window regulators, door seals, and mirror adjustment mechanisms. Exterior Interior: Body panels, trim, bumpers, interior upholstery, dashboard components, and headliner. Instrument Panel: Gauges, warning lights, odometer, speedometer, tachometer, and diagnostic indicator functions. Seat: Seat adjustment mechanisms, heating elements, and occupant restraint system components. Automatic Air Conditioner: HVAC system operation, refrigerant circuits, compressor, condenser, evaporator, and climate control module. Starting Charging System: Starter motor, battery, alternator, voltage regulator, and electrical system diagnostics. Lighting System: Headlights, taillights, turn signals, interior lighting, fog lights, and bulb replacement. Driver Information System: Trip computer, fuel economy display, range indicators, and vehicle status alerts. Wiper Washer Horn: Wiper motor, linkage, blades, washer pump, fluid reservoir, and horn operation. Body Control System: Body Control Module (BCM) functions, interior and exterior lighting controls, power accessories, and CAN bus integration. Lan System: Local Area Network (LAN) communication, CAN bus system architecture, diagnostic port (OBD-II) protocols, and network troubleshooting. Audio Visual Navigation Telephone: Infotainment system, radio, CD player, navigation unit, Bluetooth connectivity, and speaker systems. Auto Cruise Control: System operation, radar sensor, speed control module, and troubleshooting. Power Supply Ground Circuit: Battery, alternator, fuses, relays, wiring diagrams, ground points, and electrical circuit analysis. Maintenance: Recommended service intervals, fluid changes (oil, coolant, transmission fluid, brake fluid, power steering fluid), filter replacements, and general upkeep procedures. Procedures Included Diagnostics Troubleshooting: Step-by-step diagnostic routines for all major vehicle systems, including symptom-based troubleshooting, fault code interpretation, and component testing. Repair Rebuild: Detailed instructions for disassembly, inspection, repair, and reassembly of all vehicle components, from minor adjustments to complete engine and transmission rebuilds. Technical Specifications: Torque values, clearances, fluid capacities, resistance values, voltage checks, and other critical specifications for accurate repairs. Wiring Diagrams: Comprehensive electrical wiring diagrams for all vehicle circuits, including power distribution, grounds, component locations, and connector pinouts. Technical Depth Depth: Dealership-level diagnostic and repair capabilities, covering everything from routine maintenance to complex electrical and mechanical troubleshooting. 📊 Manual Specifications File Format Compression: .rar/.zip (requires extraction software like WinRAR or 7-Zip) Reader Requirement: Adobe Acrobat Reader or compatible PDF reader Print Quality Printable: Yes Binding Type Delivery Method: Instant Download Paper Type Digital Format: PDF ⚙️ Engine Specifications Primary Engine Engine Type: Varies by model year and market, commonly includes diesel engines (e.g., 2.0L, 2.2L, 2.7L) and potentially gasoline variants. Specific engine codes and configurations are detailed within the manual....
SsangYong Rexton is a full-size SUV, positioned as a robust and capable off-road-oriented vehicle, often competing in the large SUV segment with a focus on value and utility.
Key Features
Manual Utility:
This manual provides technicians and DIY enthusiasts with the exact same information used by SsangYong dealerships, ensuring accurate and efficient maintenance, diagnosis, and repair.
📋 Manual Details
Coverage Areas
Manual Type:
Complete Service and Repair Manual
Language:
English
Format:
PDF (.rar/.zip)
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Complete overhaul, component diagnostics, and repair procedures for all Rexton engine variants.
Engine Lubrication:
Oil pump, oil filter, oil cooler, lubrication passages, and oil pressure testing and maintenance.
Engine Cooling:
Radiator, coolant pump, thermostat, fan, hoses, and coolant flow diagnostics and repair.
Engine Control System:
ECU diagnostics, sensor testing (crankshaft, camshaft, MAP, MAF, etc.), actuator control, and emissions control systems.
Fuel System:
Fuel pump, injectors, fuel lines, fuel filter, fuel pressure testing, and EFI system troubleshooting.
Recommended service intervals, fluid changes (oil, coolant, transmission fluid, brake fluid, power steering fluid), filter replacements, and general upkeep procedures.
Procedures Included
Diagnostics Troubleshooting:
Step-by-step diagnostic routines for all major vehicle systems, including symptom-based troubleshooting, fault code interpretation, and component testing.
Repair Rebuild:
Detailed instructions for disassembly, inspection, repair, and reassembly of all vehicle components, from minor adjustments to complete engine and transmission rebuilds.
Technical Specifications:
Torque values, clearances, fluid capacities, resistance values, voltage checks, and other critical specifications for accurate repairs.
Wiring Diagrams:
Comprehensive electrical wiring diagrams for all vehicle circuits, including power distribution, grounds, component locations, and connector pinouts.
Technical Depth
Depth:
Dealership-level diagnostic and repair capabilities, covering everything from routine maintenance to complex electrical and mechanical troubleshooting.
📊 Manual Specifications
File Format
Compression:
.rar/.zip (requires extraction software like WinRAR or 7-Zip)
Reader Requirement:
Adobe Acrobat Reader or compatible PDF reader
Print Quality
Printable:
Yes
Binding Type
Delivery Method:
Instant Download
Paper Type
Digital Format:
PDF
⚙️ Engine Specifications
Primary Engine
Engine Type:
Varies by model year and market, commonly includes diesel engines (e.g., 2.0L, 2.2L, 2.7L) and potentially gasoline variants. Specific engine codes and configurations are detailed within the manual.
Performance
Engine Data:
Horsepower, torque, and RPM data for each specific engine variant are provided. For example, common diesel engines might range from 150 to 200+ horsepower and similar torque figures.
Fuel System
Injection Type:
Common Rail Direct Injection (CRDi) for diesel engines, and Electronic Fuel Injection (EFI) for gasoline engines. Specific injector types and fuel pressure requirements are listed.
🔧 Transmission
Standard
Transmission Options:
Availability of manual and automatic transmissions varies by Rexton generation and market. Common automatic transmissions include 5-speed and 6-speed units from Mercedes-Benz or Aisin.
Optional
Drivetrain:
Typically available in RWD (Rear-Wheel Drive) and 4WD (Four-Wheel Drive) configurations, with detailed information on transfer case operation and maintenance.
Features
Transmission Fluid:
Specific Automatic Transmission Fluid (ATF) and Manual Transmission Fluid (MTF) specifications, including viscosity grades and capacity, are detailed for optimal performance and longevity.
📐 Dimensions
Exterior
Body Style:
Body-on-frame SUV construction, providing robust off-road capability and towing capacity. Specific dimensions (length, width, height) vary by generation and trim.
Weights
Curb Weight:
Curb weight typically ranges from approximately 1800 kg to 2200 kg, depending on engine and drivetrain configuration. Gross Vehicle Weight Rating (GVWR) is also specified.
🛡️ Safety Features
Passive Features
Airbags:
Frontal airbags, side airbags, and curtain airbags are covered, along with the SRS control module and impact sensor locations.
Active Features
Braking Systems:
Anti-lock Braking System (ABS), Electronic Brakeforce Distribution (EBD), and Brake Assist (BA) are detailed, including sensor and hydraulic unit diagnostics.
💡 Technology Features
Infotainment
System Features:
Coverage includes the operation and troubleshooting of the infotainment system, which may include touchscreens, navigation, Bluetooth connectivity, USB ports, and audio system controls.
Driver Assistance
Adas Coverage:
While specific Advanced Driver-Assistance Systems (ADAS) vary by trim and year, the manual will cover related components like ABS, ESC, and potentially cruise control systems. Advanced ADAS features like lane departure warning or adaptive cruise control would be detailed if applicable to the specific model year covered by the manual.
🔧 Maintenance
Service Intervals
Recommended Schedule:
The manual provides a detailed maintenance schedule outlining recommended service intervals for oil changes, filter replacements, fluid checks, timing belt (if applicable), and other critical maintenance items based on mileage and time.
Fluid Specifications
Engine Oil:
Specific engine oil viscosity grades (e.g., 5W-30, 10W-40) and API service classifications suitable for diesel and gasoline engines are provided. Engine oil capacity is also listed.
Known Issues
Common Problems:
While not explicitly listed as 'known issues' in this format, the detailed troubleshooting sections are designed to address common wear-and-tear items and potential failure points within each system.
📚 Vehicle History
Brand Heritage
Manufacturer Background:
SsangYong Motor Company is a South Korean manufacturer with a history of producing SUVs, trucks, and buses. The Rexton represents their commitment to the premium SUV segment.
Model Evolution
Generations:
The Rexton has gone through multiple generations, with significant updates to styling, powertrains, and technology. The manual covers specific model years, detailing these evolutionary changes.
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