🏷️ Basic Information Identification Make: SsangYong Model: Rexton Year: 2002-2003 Generation: First Generation (RJ) Chassis Code: RJ (Early) 👋 Introduction Market Position Segment: Mid-size SUV, often positioned as a value-oriented, robust option. Competitive Analysis Competitors Era: Competed against vehicles like the Hyundai Terracan, Mitsubishi Pajero Sport, Kia Sorento, and Ford Everest of the same period. Key Features Body On Frame: Robust body-on-frame construction suitable for off-road and towing. Powertrain Options: Often featured Mercedes-Benz derived engines and transmissions in early models, offering proven technology. Manual Value Proposition Completeness: 100% complete and intact, no missing/corrupt pages/sections. Accessibility: Instant download, no computer skills required to use. Target Audience: DIY enthusiasts, independent mechanics, and Rexton owners seeking in-depth technical information. 📋 Manual Details Coverage Areas Primary Coverage: Workshop Repair and Service Diagnostic Procedures: Included Repair Procedures: Included Maintenance Procedures: Included Restoration Procedures: Included Rebuild Procedures: Included Page Count Estimated Page Count: Likely 1000+ pages (based on typical workshop manuals for this era and scope) Manual Type Type: Workshop Repair Service Manual Language Language: Likely English (based on product description and market) Format Format: PDF 📖 Manual Coverage Systems Covered Engine Mechanical: Detailed procedures for engine assembly, disassembly, and component overhaul. Engine Lubrication: Oil pump, oil filter, oil passages, oil pressure testing. Engine Cooling: Radiator, coolant pump, thermostat, fan, hoses, pressure testing. Engine Control: ECU diagnostics, sensor testing, ignition system, fuel injection system integration. Fuel System: Fuel pump, injectors, fuel filter, fuel lines, evaporative emissions (EVAP) system. Exhaust System: Catalytic converter, muffler, exhaust pipes, oxygen sensors. Clutch: Clutch disc, pressure plate, release bearing, hydraulic system. Manual Transaxle: Gearbox disassembly, assembly, component replacement, fluid specifications. Automatic Transaxle: Transmission overhaul, torque converter, valve body, solenoid testing, fluid specifications. Front Axle: CV joints, differential, hub assembly, bearing adjustment. Rear Axle: Differential, axle shafts, bearing maintenance. Front Suspension: Shock absorbers, springs, control arms, ball joints, bushings, alignment procedures. Rear Suspension: Shock absorbers, springs, trailing arms, linkages, alignment procedures. Road Wheels And Tires: Tire pressure, rotation, wear patterns, wheel balancing, lug nut torque. Brake System: Disc brake pads and rotors, caliper service, brake fluid specifications, bleeding procedures. Parking Brake: Cable adjustment, mechanism service. Brake Control System: ABS system diagnostics, sensor testing, hydraulic modulator service. Power Steering: Hydraulic pump, steering rack/gearbox, fluid type, bleeding. Steering System: Tie rods, steering column, alignment specifications. Seat Belts: Pre-tensioner systems, retractors, buckle service. Srs: Airbag module replacement, control module diagnostics, sensor calibration. Body Locks Security: Door lock mechanisms, central locking, keyless entry systems. Glasses Windows Mirrors: Window regulators, power window motors, mirror adjustment and replacement. Body Roof: Sunroof mechanisms, body panel repair and replacement. Body Exterior Interior: Bumpers, fenders, doors, trim pieces, interior panel removal and installation. Instrumental Panel: Cluster removal, gauge repair, indicator lights. Seats: Seat adjustment mechanisms, upholstery, heating elements. Air Conditioner: Refrigerant system, compressor, evaporator, condenser, blower motor, climate control unit. Wiring Diagrams: Comprehensive electrical schematics for all vehicle systems. Starting Charging: Battery, starter motor, alternator, testing and replacement. Lighting System: Headlights, taillights, interior lights, fog lights, bulb types and replacement. Driver Information: On-board computer, warning lights, diagnostic trouble codes (DTCs). Wiper Washer Horn: Wiper motor, linkages, washer pump, horn operation. Body Control Module: BCM functions, modules, and associated systems. Lan System: Local Area Network (LAN) or CAN bus system troubleshooting. Audio Visual Navigation Telephone: Radio, speakers, navigation unit, Bluetooth/phone integration. Auto Cruise Control: System operation, sensors, actuator testing. Power Supply Ground Circuits: Fuse box locations, circuit protection, grounding points. Procedures Included Routine Maintenance: Oil changes, filter replacements, fluid checks, tire rotation, lubrication. Troubleshooting Guides: Systematic diagnostic procedures for common and uncommon faults. Component Replacement: Step-by-step instructions for replacing virtually all vehicle components. Adjustment Procedures: Wheel alignment, parking brake, clutch, etc. Diagnostic Trouble Code Interpretation: Explanation of DTCs and associated testing. Special Tools: Identification of any specialized tools required for specific repairs. Torque Specifications: Precise torque values for critical fasteners. Technical Depth Depth: Comprehensive, covering from basic maintenance to full engine and transmission rebuilds. Diagnostic Capability: Advanced diagnostics for electrical and mechanical systems. Illustration Quality: High-quality photos, illustrations, and diagrams for clarity. 📊 Manual Specifications File Format Format: PDF Searchability: Typically searchable text within PDF (depending on OCR quality if scanned). Print Quality Printability: Yes, pages can be printed as needed. Binding Type Type: Digital (not applicable for physical binding) Paper Type Type: Digital (not applicable for physical paper type) ⚙️ Engine Specifications Primary Engine Engine Code Examples: Likely includes variants like the 664 (2.7L Diesel) and potentially 230/320 (petrol) based on Mercedes-Benz designs of the era. Performance Horsepower Range: Varies by engine, but typically in the 120-170 HP range for diesel and 160-220 HP for petrol. Torque Range: Typically 250-350 Nm for diesel engines. Fuel System Injection Type: Common Rail Direct Injection (CRDi) for diesel variants, Multi-Point Injection (MPI) for petrol. 🔧 Transmission Standard Type: Often a 5-speed manual or a...