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Ssangyong Rexton 2001-2006 Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: SsangYong Model: Rexton Generation: RJ Production Years Covered: 2001, 2002, 2003, 2004, 2005, 2006 👋 Introduction Market Position Target Audience: Mechanical Technicians, DIY enthusiasts familiar with general automobile practices Value Proposition Benefit: Build and maintain a reputation of quality service, save money on repairs, better informed repairs Key Features Content Source: Information and procedures available in authorized SsangYong dealer service departments Guidance Symbols Explained: Emphasizes particular information denoted by WARNING, CAUTION, NOTE Tooling Special Tools: References and illustrates recommended or required special tools with SsangYong Rexton part numbers Diy Advantage Time Savings: For simpler jobs, DIY can be quicker than dealer appointments Cost Savings: Significant savings by avoiding shop labor and overhead costs Manual Purpose Owner Empowerment: Empowers owners to understand their vehicle better and perform maintenance and repairs with confidence, like a professional. Manual Comparison Dealer Equivalent: Provides access to information typically reserved for authorized dealer service departments. 📋 Manual Details Coverage Coverage Areas: Comprehensive workshop service and repair Manual Type: Workshop Service Repair Manual Language Language: English Format Format: PDF Accessibility Delivery: Electronic Delivery via Email 📖 Manual Coverage Systems Systems Covered: Engine, Fuel System, Ignition System, Lubrication System, Exhaust System, Electrical System, Body, Transmission (including Engine and Transmission disassembly) Procedures Procedures Included: Routine Maintenance, Servicing, Diagnostic procedures, Repair procedures, Overhaul, Removal and Installation, Assemblies and Disassemblies, Tune-ups Depth Technical Depth: Detailed repair and overhaul, emphasis on specific product aspects, includes proprietary component manufacturer instructions Repair Scope: Extensive, including engine and transmission disassembly for in-depth repairs Components Proprietary Components: Includes instructions for proprietary components and references their respective manufacturers' guidelines Body Body Repairs: Includes procedures for bodywork, potentially covering panel removal/installation, minor dent repair, and adjustments. Electrical Electrical System Components: Coverage includes starter, alternator, battery, lighting systems, instrument cluster, wiring diagrams, and related electronic modules. Chassis Suspension Steering Brakes: Procedures for suspension components (shocks, springs, bushings), steering system (rack, pump), and braking system (pads, rotors, calipers, ABS) are implied within comprehensive repair coverage. Troubleshooting Diagnostic Flowcharts: Service manuals of this caliber typically include diagnostic flowcharts to systematically identify the root cause of issues. 📊 Manual Specifications File File Format: PDF Print Printable: Yes Quality Accuracy: Endeavored to ensure accuracy, reliable information Clarity Information Density: Complete Service Manual containing all necessary instructions for any repair Searchability Text Search: PDF format typically allows for text searching of keywords, greatly enhancing usability for technicians and owners. Delivery Method Delivery Speed: Fast and Free Electronic Delivery indicates immediate access upon purchase. ⚙️ Engine Specifications General Engine Disassembly: Covered in detail Maintenance Tune Ups: Procedures included Components Fuel System Coverage: Detailed information and repair procedures Ignition System Coverage: Detailed information and repair procedures Lubrication System Coverage: Detailed information and repair procedures Exhaust System Coverage: Detailed information and repair procedures Engine Variants Engine Details: The manual covers the specific engine(s) installed in the 2001-2006 Rexton, though specific engine codes or displacements are not provided in the product description. Historically, Rexton models from this era offered diesel engines (e.g., 2.7L) and potentially petrol variants. Engine Management Engine Control Unit: Implied coverage of engine control unit (ECU) functions, diagnostics, and potentially programming procedures relevant to the era. Engine Components Engine Disassembly Procedures: Detailed step-by-step guides for dismantling and reassembling the engine, including piston removal, cylinder head servicing, crankshaft inspection, etc. 🔧 Transmission General Transmission Disassembly: Covered in detail Features Repair Procedures: Detailed step-by-step repair procedures Transmission Variants Transmission Details: The manual covers the transmission systems present in the Rexton for these model years. This would typically include both manual and automatic transmissions, with detailed repair and overhaul procedures for each. Drivetrain Four Wheel Drive: Given the Rexton's SUV nature, the manual likely covers the transfer case, differentials, and drive shafts associated with its four-wheel-drive system. 📐 Dimensions Vehicle Type Body Style: SUV (Sport Utility Vehicle) Classification Chassis Type: Body-on-frame (typical for Rexton models of this era) Vehicle Classification SUV Type: Full-size SUV (or Large SUV), known for its robust chassis and often four-wheel-drive capabilities. 🛡️ Safety Features Guidance Safety Precautions: Emphasis on using safety equipment and observing safety precautions Tools Torque Wrench Importance: Highlighting the necessity of a torque wrench for fastener tightening to specifications Active Safety ABS System: Procedures for the Anti-lock Braking System (ABS) are expected to be included within the braking system coverage. Passive Safety Airbags Restraints: While less common for detailed repair in older manuals, basic information on airbag system components and safety warnings during repair might be present. 💡 Technology Features Manual Content Electrical System Coverage: Comprehensive coverage of the electrical system Diagnostic Tools: Implies the use of diagnostic tools, possibly proprietary SsangYong diagnostic equipment Infotainment Audio System Repair: Basic information regarding the removal and installation of the audio system and speakers may be covered under body or electrical systems. 🔧 Maintenance Schedules Routine Maintenance: Detailed...
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Ssangyong Rexton 2001-2006 Workshop Service Repair Manual
🏷️ Basic Information
Identification
Make:
SsangYong
Model:
Rexton
Generation:
RJ
Production Years Covered:
2001, 2002, 2003, 2004, 2005, 2006
👋 Introduction
Market Position
Target Audience:
Mechanical Technicians, DIY enthusiasts familiar with general automobile practices
Value Proposition
Benefit:
Build and maintain a reputation of quality service, save money on repairs, better informed repairs
Key Features
Content Source:
Information and procedures available in authorized SsangYong dealer service departments
Guidance
Symbols Explained:
Emphasizes particular information denoted by WARNING, CAUTION, NOTE
Tooling
Special Tools:
References and illustrates recommended or required special tools with SsangYong Rexton part numbers
Diy Advantage
Time Savings:
For simpler jobs, DIY can be quicker than dealer appointments
Cost Savings:
Significant savings by avoiding shop labor and overhead costs
Manual Purpose
Owner Empowerment:
Empowers owners to understand their vehicle better and perform maintenance and repairs with confidence, like a professional.
Manual Comparison
Dealer Equivalent:
Provides access to information typically reserved for authorized dealer service departments.
📋 Manual Details
Coverage
Coverage Areas:
Comprehensive workshop service and repair
Manual Type:
Workshop Service Repair Manual
Language
Language:
English
Format
Format:
PDF
Accessibility
Delivery:
Electronic Delivery via Email
📖 Manual Coverage
Systems
Systems Covered:
Engine, Fuel System, Ignition System, Lubrication System, Exhaust System, Electrical System, Body, Transmission (including Engine and Transmission disassembly)
Procedures
Procedures Included:
Routine Maintenance, Servicing, Diagnostic procedures, Repair procedures, Overhaul, Removal and Installation, Assemblies and Disassemblies, Tune-ups
Depth
Technical Depth:
Detailed repair and overhaul, emphasis on specific product aspects, includes proprietary component manufacturer instructions
Repair Scope:
Extensive, including engine and transmission disassembly for in-depth repairs
Components
Proprietary Components:
Includes instructions for proprietary components and references their respective manufacturers' guidelines
Body
Body Repairs:
Includes procedures for bodywork, potentially covering panel removal/installation, minor dent repair, and adjustments.
Electrical
Electrical System Components:
Coverage includes starter, alternator, battery, lighting systems, instrument cluster, wiring diagrams, and related electronic modules.
Chassis
Suspension Steering Brakes:
Procedures for suspension components (shocks, springs, bushings), steering system (rack, pump), and braking system (pads, rotors, calipers, ABS) are implied within comprehensive repair coverage.
Troubleshooting
Diagnostic Flowcharts:
Service manuals of this caliber typically include diagnostic flowcharts to systematically identify the root cause of issues.
📊 Manual Specifications
File
File Format:
PDF
Print
Printable:
Yes
Quality
Accuracy:
Endeavored to ensure accuracy, reliable information
Clarity
Information Density:
Complete Service Manual containing all necessary instructions for any repair
Searchability
Text Search:
PDF format typically allows for text searching of keywords, greatly enhancing usability for technicians and owners.
Delivery Method
Delivery Speed:
Fast and Free Electronic Delivery indicates immediate access upon purchase.
⚙️ Engine Specifications
General
Engine Disassembly:
Covered in detail
Maintenance
Tune Ups:
Procedures included
Components
Fuel System Coverage:
Detailed information and repair procedures
Ignition System Coverage:
Detailed information and repair procedures
Lubrication System Coverage:
Detailed information and repair procedures
Exhaust System Coverage:
Detailed information and repair procedures
Engine Variants
Engine Details:
The manual covers the specific engine(s) installed in the 2001-2006 Rexton, though specific engine codes or displacements are not provided in the product description. Historically, Rexton models from this era offered diesel engines (e.g., 2.7L) and potentially petrol variants.
Engine Management
Engine Control Unit:
Implied coverage of engine control unit (ECU) functions, diagnostics, and potentially programming procedures relevant to the era.
Engine Components
Engine Disassembly Procedures:
Detailed step-by-step guides for dismantling and reassembling the engine, including piston removal, cylinder head servicing, crankshaft inspection, etc.
🔧 Transmission
General
Transmission Disassembly:
Covered in detail
Features
Repair Procedures:
Detailed step-by-step repair procedures
Transmission Variants
Transmission Details:
The manual covers the transmission systems present in the Rexton for these model years. This would typically include both manual and automatic transmissions, with detailed repair and overhaul procedures for each.
Drivetrain
Four Wheel Drive:
Given the Rexton's SUV nature, the manual likely covers the transfer case, differentials, and drive shafts associated with its four-wheel-drive system.
📐 Dimensions
Vehicle Type
Body Style:
SUV (Sport Utility Vehicle)
Classification
Chassis Type:
Body-on-frame (typical for Rexton models of this era)
Vehicle Classification
SUV Type:
Full-size SUV (or Large SUV), known for its robust chassis and often four-wheel-drive capabilities.
🛡️ Safety Features
Guidance
Safety Precautions:
Emphasis on using safety equipment and observing safety precautions
Tools
Torque Wrench Importance:
Highlighting the necessity of a torque wrench for fastener tightening to specifications
Active Safety
ABS System:
Procedures for the Anti-lock Braking System (ABS) are expected to be included within the braking system coverage.
Passive Safety
Airbags Restraints:
While less common for detailed repair in older manuals, basic information on airbag system components and safety warnings during repair might be present.
💡 Technology Features
Manual Content
Electrical System Coverage:
Comprehensive coverage of the electrical system
Diagnostic Tools:
Implies the use of diagnostic tools, possibly proprietary SsangYong diagnostic equipment
Infotainment
Audio System Repair:
Basic information regarding the removal and installation of the audio system and speakers may be covered under body or electrical systems.
🔧 Maintenance
Schedules
Routine Maintenance:
Detailed procedures for routine maintenance and servicing
Diagnostics
Troubleshooting:
Diagnostic and repair procedures for when trouble occurs
Fluid Types
Fluid Specifications:
Implied through detailed procedures, essential for correct maintenance
Common Issues
Preventative Care:
Manual aims to help get the best value, implying preventative care guidance
Preventative Maintenance Focus:
The manual's comprehensive nature suggests it covers common wear items and potential failure points, providing guidance for preventative maintenance to avoid major issues.
Fluids
Fluid Capacities:
While specific capacities are not listed in the product description, the manual would detail all required fluid capacities for engine oil, coolant, transmission fluid, brake fluid, power steering fluid, and differential fluids, along with recommended fluid types and specifications.
Service Intervals
Scheduled Maintenance:
The manual will contain detailed service schedules outlining recommended intervals for oil changes, filter replacements, fluid checks and changes, belt inspections, brake checks, and other essential maintenance tasks.
Cooling System
Cooling System Service:
Includes procedures for radiator, coolant hoses, thermostat, water pump, and coolant flushing/replacement.
📚 Vehicle History
Brand
Manufacturer:
SsangYong Motor Company
Model Context
Segment:
Mid-size SUV
Model Evolution
Generations Context:
The 2001-2006 Rexton represents the first generation (RJ) of the SsangYong Rexton, a model that aimed to compete in the global SUV market with a focus on ruggedness and value.
Brand Heritage
Ssangyong Identity:
SsangYong, a Korean manufacturer, has a history of producing robust and capable off-road oriented vehicles, and the Rexton continued this tradition.
🏆 Awards & Recognition
General
Recognition:
Not explicitly mentioned, but manual aims to enable professional-level repairs
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