Original Illustrated Factory Operating and Maintenance Instructions for Still Electric Forklift Truck Type RX60-25, RX60-30, RX60-35. Original factory manuals for Still Forklift Trucks, contains high quality images, circuit diagrams and instructions to help you to operate and repair your truck. All Manuals Printable and contains Searchable Text Covered models: 6321 6322 6323 6324 6325 Format: PDF, 374 Pages Language: English Contents: 1. Foreword Your truck General CE labelling EC declaration of conformity in accordance with Machinery Directive Information about documentation Documentation scope Issue date and currentness of manual Copyright and trademark rights Explanation of information symbols used Explanation of the cross-references Definition of directions Schematic views Environmental considerations Packaging Disposal of components and batteries 2. Introduction Use of truck Proper usage Proper use during towing Impermissible use Place of use Parking in temperatures below -10°C Using working platforms Residual risk Residual dangers, residual risks Special risks associated with using the truck and attachments Overview of hazards and countermeasures Dangerto employees Safety Definition of terms used for responsible persons Operating company Specialist Drivers Essentials for safe operation Insurance cover on company premises Changes and retrofitting Changes to the overhead guard and roof loads Warning regarding non-original parts Damage, defects and misuse of safety systems Tyres Medical equipment Exercise caution when handling gas springs and accumulators Safety inspections Regular safety inspection of the truck Insulation testing Safety regulations for handling consumables Permissible consumables Oils Hydraulic fluid Battery acid Disposal of consumables Emissions 4. Overviews General view General view of driver's compartment Operating and display elements Display operating unit Operating devices for hydraulic and traction functions Multi-lever Single mini-lever Duplicate mini-lever Three-way mini-lever Four-way mini-lever Joystick Fingertip Mini console Identification points Overview Nameplate Production number StVZO (Road Traffic Licensing Regulations) information Equipment Standard equipment and variants Attachments Accessories 5. Operation Checks and operations prior to start-up Visual inspections Filling the washer system Checking the condition of the wheels and tyres Adjusting the MSG 20 driver's seat Adjusting the MSG 65/MSG 75 driver's seat Adjusting the armrest Adjusting the joystick armrest (variant) Adjusting the steering column Start-up Climbing in and out of the truck Shelves and cup holders Connecting the battery male connector Unlocking the emergency stop switch Switching on the key switch FleetManager PIN code (variant) Operating the signal horn Seat belt Using the driver's cab Checking the brake system for correct function Checking the steering system for correct function Checking the emergency stop function Setting the drive programs Reducing speed when turning (Curve Speed Control) Reducing speed with a raised load (variant) Zero adjustment of the load measurement (variant) Checking the vertical lift mast position (variant) for correct function Driving Safety regulations when driving Driveways Selecting the drive direction Actuating the drive direction switch, multiple-lever version Actuating the drive direction switch, mini-lever version Actuating the drive direction switch, joystick version Actuate the drive direction switch, fingertip version Actuating the drive direction switch, mini-console version Starting drive mode Starting drive mode, dual-pedal version (variant) Operating the service brake Parking brake Actuating the mechanical parking brake Actuate the electric parking brake Manual operation of the electric parking brake Steering Lifting Lifting system variants Automatic lift cut out (variant) Vertical lift mast position (variant) Types of lift mast Malfunctions during lifting mode Lifting system operating devices Hydraulic blocking function Multi-lever lifting system Lifting system, single mini-lever Duplicate mini-lever lifting system Triple mini-lever lifting system Quadruple mini-lever lifting system Joystick lifting system Fingertip lifting system Changing the fork arms Fork extension (variant) Operation with reversible fork arms (variant) Working with loads Safety regulations when handing loads Before taking upload Load measurement (variant) Picking up loads Danger area Transporting pallets Transport of swinging loads Load pick up Transporting loads Setting down loads Driving on ascending and descending slopes Driving on lifts Driving on loading bridges Working with attachments Fitting attachments Depressurising the hydraulic system General instructions for controlling attachments Controlling attachments using multi-lever operation Controlling attachments using multi-lever operation and the 5th function Controlling attachments with the duplicate mini-lever Controlling attachments using the duplicate mini-lever and the 5th function Controlling attachments using a three-way mini-lever Controlling attachments using the three-way mini-lever and the 5th function Controlling attachments using a four-way mini-lever Controlling attachments using the four-way mini-lever and the 5th function Controlling attachments using the joystick Controlling the attachments with fingertip Controlling attachments with fingertip and the 5th function Clamp locking mechanism (variant) Taking up a load using attachments Operation of additional equipment Switching lighting on and off Switching the rotating beacon on and off Switching the hazard warning system on and off Switching direction indicators on and off Switching the double working spotlights on and off Operating the windscreen wiper/washer Cab (variant) Radio (variant) Heating system (variant) FleetManager (variant) Accident recorder (variant) Sprint mode (variant) Trailer operation Towed load Manual tow coupling Automatic tow coupling Towing trailers Use in cold stores Operation of the display operating unit Displays Adjusting and changing the displays Setting the date or time Resetting the daily kilometres and daily operating hours Setting the language Configuring Blue-Q efficiency mode Additional settings Blue-Q efficiency mode Functional description Effects on additional consumers Switching efficiency mode Blue-Q on and off Fault displays Diagram Error code table Malfunctions in the electric parking brake SEAT SWITCH message SAFETY BELT message APPLY HANDBRAKE message LOWER FORKS message REFERENCE CYCLE message LIFT HEIGHT message ACCEL. SENSOR message BRAKE SENSOR message SURVEILLANCE message MOT/GEN.-TEMP, message STEERING message OVERHEATING message CLOSE THE DOOR message BATTERY CHANGER message Operation in special operating situations Transport Towing Crane loading Behaviour in emergencies Emergency shutdown Procedure if truck tips over Emergency hammer Emergency lowering Handling the battery Safety regulations when handling the battery General information on battery replacement Opening/closing the battery cover Disconnecting the battery male connector Replacing the battery using forklift truck or pallet truck Battery replacement with the hydraulic battery carrier Charging the battery with the battery charging flap Battery transport with crane Servicing the battery Decommissioning Parking the truck securely Wheel chock (variant) Shutting down and storing the truck Recommissioning after storage 6. Maintenance General maintenance information Personnel qualifications Information regarding performing maintenance Intervals for maintenance and inspection Ordering spare parts and wearing parts Quality and quantity of the required operating materials RX60 maintenance data table (632 1 -6325) Safety regulations for maintenance General information Working on the hydraulic equipment Working on the electrical equipment Safety devices Set values Raising and jacking up Working at the front of the forklift truck Cleaning Cleaning the truck Cleaning the electrical system Cleaning load chains Cleaning the windows After washing Providing access to maintenance points Removing/installing the valve cover Maintenance as required Lubricating the joints and controls Checking the battery interlock and battery cover Maintaining the seat belt Checking the driver's seat Servicing the automatic tow coupling Servicing wheels and tyres Servicing the steering axle Checking the battery condition, acid level and acid density