Original Illustrated Factory Operating and Maintenance Instructions for Still Fork Truck R70-40, R70-45, R70-50 Series. Original factory manuals for Still Forklift Trucks, contains high quality images, circuit diagrams and instructions to help you to operate and repair your truck. All Manuals Printable and contains Searchable Text Covered models: R7081 R7082 R7083 Format: PDF, 343 Pages Language: English Contents: 1. Foreword Your truck General CE labelling EC declaration of conformity in accordance with Machinery Directive Information about documentation Documentation scope Issue date and currentness of manual Copyright and trademark rights Explanation of information symbols used Explanation of the cross-references Definition of directions Schematic views Environmental considerations Packaging Disposal of units and batteries during repair work 2. Introduction Use of truck Proper usage Proper use during towing Impermissible use Place of use Using working platforms Residual risk Residual dangers, residual risks Special risks associated with using the truck and attachments Overview of hazards and countermeasures Danger to employees 3. Safety Definition of terms used for responsible persons Operating company Specialist Specialist Drivers Essentials for safe operation Insurance cover on company premises Changes and retrofitting Changes to the overhead guard and roof loads Warning regarding non-original parts Damage, defects and misuse of safety systems Tyres Medical equipment Exercise caution when handling gas springs and accumulators Safety tests Regular safety inspection of the truck Carrying out regular safety inspections on the LPG system Regularly checking the level of harmful substances in the exhaust gas Insulation testing Checking evaporator and pressure regulator Safety regulations for handling consumables Permissible consumables Oils Hydraulic fluid Battery acid LPG Coolant Disposal of consumables Emissions 4. Overviews General view General view of driver's compartment Operating devices and display elements Display operating unit Multi-function display Operating devices for hydraulic and drive functions Multi-lever Single mini-lever Duplicate mini-lever Three-way mini-lever Four-way mini-lever Joystick Fingertip Identification points Overview Nameplate Production number StVZO (Road Traffic Licensing Regulations) information Equipment Standard equipment and variants Attachments Accessories 5. Operation Checks and operations prior to commissioning Visual inspections Filling the washer system Checking the condition of the wheels and tyres Checking the engine oil level Opening the LPG cylinder valve Opening the LPG tank shut-off valve Adjusting the MSG 20 driver's seat Adjusting the MSG 65/MSG 75 driver's seat Adjusting the armrest Adjusting the joystick armrest (variant) Adjusting the steering column Start-up Climbing on and off Shelf and cup holder Switching on the key switch FleetManager PIN code (variant) Operating the signal horn Seat belt Using the driver's cab Starting the engine Checking function of brake system Checking function of steering system Checking the emergency off function Setting the drive programs Traction Safety regulations when driving Driveways Selecting the drive direction Actuating the drive direction switch, multiple-lever version Actuating the drive direction switch, mini-lever version Actuating the drive direction switch, joystick version Actuating the drive direction switch, fingertip version Starting drive mode Starting drive mode, dual-pedal version (variant) Operating the service brake Parking brake Applying the mechanical parking brake Steering Lifting Lifting system variants Lift mast versions Malfunctions during lifting mode Lifting system operating devices Hydraulic blocking function Multi-lever lifting system Single mini-lever lifting system Duplicate mini-lever lifting system Triple mini-lever lifting system Quadruple mini-lever lifting system Joystick lifting system Fingertip lifting system Changing the fork arms Fork extension (variant) Operation with reversible fork arms (variant) Working with loads Safety regulations when handing loads Before taking up load Picking up loads Danger area Transporting pallets Transport of swinging loads Load pick up Transporting loads Setting down loads Driving on ascending and descending slopes Driving on lifts Driving on loading bridges Working with attachments Fitting attachments Depressurising the hydraulic system General instructions for controlling attachments Controlling attachments using multi-lever operation Controlling attachments using multi-lever operation and the 5th function Controlling attachments with the duplicate mini-lever Controlling attachments using the duplicate mini-lever and the 5th function Controlling attachments using a triple mini-lever Controlling attachments using the triple mini-lever and the 5th function Controlling attachments using a quadruple mini-lever Controlling attachments using the quadruple mini-lever and the 5th function Controlling attachments using the joystick Controlling the attachments with the fingertip Controlling attachments with the fingertip and 5th function Clamp locking mechanism (variant) Taking up a load using attachments Operation of additional equipment Switching lighting on and off (special equipment) Switching the rotating beacon on and off Switching the hazard warning system on and off Switching the direction indicators on and off Switching the double working spotlights on and off Operating the windscreen wiper/washer FleetManager (variant) Accident recorder (variant) Cruise control (variant) Cab operation Opening the cab door Closing the cab door Opening the side windows Closing the side windows Radio (variant) Heating system (variant) Trailer operation Towed load Manual tow coupling Automatic tow coupling Towing trailers Operating the display and operating unit Displays Setting and changing the displays Setting the date or time Resetting the daily kilometres and daily operating hours Setting the language Configuring efficiency mode Blue-Q Additional settings Blue-Q efficiency mode Functional description Effects on additional consumers Switching efficiency mode Blue-Q on and off Fault displays Diagram Error code table SEAT SWITCH message SAFETY BELT message AIR FILTER message APPLY HANDBRAKE message LOWER FORKS message REFERENCE CYCLE message ACCEL. SENSOR message BRAKE SENSOR message SURVEILLANCE message MOT/GEN.-TEMP. message STEERING message OIL PRESSURE message COOLANT LEVEL message COOLANT TEMP, message OVERHEATING message ALTERNATOR message Operation in special operating situations Transport Towing Crane loading Short-term operation Jump starting Behaviour in emergencies Emergency shutdown Procedure if truck tips over Emergency hammer Emergency lowering Disconnecting the battery Refuelling Changing the LPG cylinder Filling the LPG tank (variant) Decommissioning Parking the truck securely Wheel chock (variant) Shutting down and storing the truck Returning to service after storage 6. Maintenance General maintenance information Qualifications of personnel Information regarding performing maintenance Intervals for maintenance and inspection Ordering spare parts and wearing parts Quality and quantity of the required operating materials Maintenance data table Safety regulations for maintenance General information Carrying out work on the hydraulic equipment Working on electrical equipment Working on the ignition system Working on the LPG system Safety devices Set values Raising and jacking up Working at the front of the forklift truck Cleaning Cleaning the truck Cleaning the electrical system Clean load chains Cleaning the windows After washing Providing access to maintenance points Opening the bonnet Removing/installing the bottom plate Removing and installing the rear covering Maintenance after first 50 operating hours Maintenance during the break-in period Maintenance as required Cleaning the radiator and checking for leaks Topping up the coolant and checking the coolant concentration Changing the airfilter insert Lubricating the joints and controls Checking the door latch Maintaining the seat belt Checking the driver's seat Servicing the automatic tow coupling Servicing the wheels and tyres Servicing the battery Replacing fuses Checking the hydraulic oil level Checking the hydraulic system for leaks Lubricating the lift mast and roller track De-icing the evaporator 1000-hour maintenance /Annual maintenance Other tasks Checking the ribbed V-belt Changing the LPG filter Checking the exhaust gas system Check lift cylinders and connections for leaks Checking the fork arms Checking the reversible fork arms 3000-hour maintenance /Two-year maintenance Work that must also be carried out 6000-hour maintenance Work that must also be carried out 9000-hour maintenance /Five-year maintenance 10-year maintenance Checking the LPG tank 7. Technical data Dimensions VDI datasheet Wheels and tyres Fuse assignment Fuse assignment in main fuse holder Fuse assignment special equipment 8. Circuit diagrams Hydraulics Hydraulic circuit diagram Electrics Legend for circuit diagrams