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Still R60-55 R60-60 R60-70 R60-80 Fork Truck Maintenance Manual Download PDF

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🏷️ Basic Information Identification Make: Still Model: R60 Series Fork Trucks Covered Models: R60-55, R60-60, R60-70, R60-80, 6125, 6126, 6127, 6128, Kalmar ECE 50-90 Codes Product Name: Still R60-55 R60-60 R60-70 R60-80 Fork Truck Maintenance Manual Download PDF 👋 Introduction Market Position Target Audience: Forklift technicians, maintenance personnel, service managers, and owners of Still R60 series forklifts. Segment: Electric Counterbalance Forklift Trucks. Competitive Analysis Value Proposition: Provides essential technical information for maintaining and repairing a specific range of Still forklifts, offering a cost-effective solution for service needs. Key Features Delivery Method: Instant Download Content Structure: Organized into logical sections (A-G) covering various aspects from safety to technical data and diagrams. Completeness: The extensive list of covered sections (A-G) and sub-sections indicates a very thorough and complete maintenance manual. Clarity: Includes 'Reading instructions' and 'Warning information' to ensure users can access and understand the manual effectively. Optional Equipment: Guidance on optional equipment (Section A) to ensure correct maintenance and understanding. 📋 Manual Details Coverage Areas Primary Focus: Maintenance and repair of Still R60 series electric counterbalance forklift trucks. Secondary Focus: Includes safety, preventive maintenance, diagnostics, and technical data for specified models. Page Count Estimated Pages: Detailed page count not specified, but coverage indicates a comprehensive manual. Manual Type Type: Service/Maintenance Manual Language Language: English Format File Format: PDF 📖 Manual Coverage Systems Covered Powertrain: Engine (Electric Motor), Cooling System, Transmission (Propeller Shaft, Drive Axle). Chassis And Suspension: Brakes (Servo Brake System, Wheel Brakes, Parking Brake System), Steering (Servo Steering System, Link Arm), Wheel Suspension (Steering Axle Cradle, Steering Spindle, Wheel Hub), Tyres and Rims. Hydraulics: Common Hydraulics, Hydraulic Tanks and Accumulators, Hydraulic Pumps, Hydraulic Oil Temperature Control, Filters (Breather, High Pressure/Return). Electrical System: Common Electrical, Batteries, Electric Motors, Carbon Brush replacement. Load Handling: Lift and Lower mechanisms, Lift Cylinder, Mast, Mast Wheels, Chains, Tilt mechanisms, Tilt Cylinder, Load Securing, Lifting Forks. Body And Cab: Frame, Body, Safety and Emergency Equipment, Cab Construction and Suspension, Doors, Cab Substructure, Cab Tipping, Wiper system, Window Cleaning. Controls And Instruments: Detailed coverage of controls and instruments, including travel direction selector and brake pedal. Components: Component-level coverage for parts like lift cylinders, mast wheels, tilt cylinders, lifting forks, and steering spindles. Cab And Ergonomics: Focus on cab construction, suspension, doors, and operator comfort/safety features like wipers. Frame And Body: Coverage of the frame, body, counterweights, and related structures. Procedures Included Preventive Maintenance: Service schedule, 50-hour check, general preventive maintenance procedures. Repair And Overhaul: Detailed repair procedures for all major systems and components, including brakes, steering, hydraulics, electric motors, and load handling mechanisms. Diagnostics: Error code diagnostics, troubleshooting guidance for various systems. Troubleshooting: Error codes (Section D) and diagnostic procedures are included for identifying and resolving operational problems. Safety Procedures: Comprehensive safety procedures, including general safety, personal protective equipment, and specific hazards. Component Identification: Function group itemisation (Section A) aids in identifying and locating components. Cleaning And Inspection: Procedures for wiping and cleaning windows (9.5) and general machine cleaning aspects are included. Technical Depth Depth: Comprehensive coverage from basic checks and preventive maintenance to advanced diagnostics and component overhaul. Scope: Includes theoretical background on function groups, reading instructions, and understanding machine versions. Documentation Aspects: Includes sections on 'About the documentation', 'Documentation sections', and 'Ordering documentation', suggesting a focus on the manual's structure and content. Diagrams And Schematics: Includes diagrams (Section E), which are crucial for understanding component relationships and repair procedures. Technical Data: Dedicated section for Technical Data (Section F) providing specifications. Terminology: Includes a Terminology and Index section (Section G) for reference. Machine Versions: Guidance on understanding 'About machine version' (Section A), crucial for applying correct service procedures. 📊 Manual Specifications File Format Format: PDF Compatibility: All versions of Windows & Mac Searchability: PDF format typically allows for text search, enhancing usability for finding specific information. Print Quality Printability: All pages are printable. Binding Type Binding: Digital Download (PDF) Paper Type Paper Type: Not Applicable (Digital) Requirements Software: Adobe PDF Reader & WinZip ⚙️ Engine Specifications Primary Engine Type: Electric Motor (Specific motor model numbers not provided in this overview, but covered under Section 1.4). Performance Cooling Drive Motor: Covered in manual (Section 1.4.2). Fuel System Fuel Type: Electric (Battery Powered). 🔧 Transmission Standard Type: Electric drive with transmission components including propeller shaft and drive axle. Optional Features: Travel direction selector (Section 2.1.6). 📐 Dimensions Exterior Details: Specific dimensions for each model (R60-55, R60-60, R60-70, R60-80, Kalmar ECE 50-90) would be detailed in the Technical Data section (F) of the manual. Weights Details: Weight specifications, including operating weight and counterweight details (Section 9.13.4), are expected in the Technical Data section (F). 🛡️ Safety Features Ratings General Safety: Extensive coverage on general safety information, safety concerns, near-accident warnings, and specific safety instructions. Active Features Warnings: Covers warning information and specific hazards related to clothing, working under vehicles,...
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Type: Fork Truck
Vendor:
Sku: 70274
Collections: ALL Material Handling

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Still R60-55 R60-60 R60-70 R60-80 Fork Truck Maintenance Manual Download PDF
🏷️ Basic Information
Identification
Make:
Still
Model:
R60 Series Fork Trucks
Covered Models:
R60-55, R60-60, R60-70, R60-80, 6125, 6126, 6127, 6128, Kalmar ECE 50-90
Codes
Product Name:
Still R60-55 R60-60 R60-70 R60-80 Fork Truck Maintenance Manual Download PDF
👋 Introduction
Market Position
Target Audience:
Forklift technicians, maintenance personnel, service managers, and owners of Still R60 series forklifts.
Segment:
Electric Counterbalance Forklift Trucks.
Competitive Analysis
Value Proposition:
Provides essential technical information for maintaining and repairing a specific range of Still forklifts, offering a cost-effective solution for service needs.
Key Features
Delivery Method:
Instant Download
Content Structure:
Organized into logical sections (A-G) covering various aspects from safety to technical data and diagrams.
Completeness:
The extensive list of covered sections (A-G) and sub-sections indicates a very thorough and complete maintenance manual.
Clarity:
Includes 'Reading instructions' and 'Warning information' to ensure users can access and understand the manual effectively.
Optional Equipment:
Guidance on optional equipment (Section A) to ensure correct maintenance and understanding.
📋 Manual Details
Coverage Areas
Primary Focus:
Maintenance and repair of Still R60 series electric counterbalance forklift trucks.
Secondary Focus:
Includes safety, preventive maintenance, diagnostics, and technical data for specified models.
Page Count
Estimated Pages:
Detailed page count not specified, but coverage indicates a comprehensive manual.
Manual Type
Type:
Service/Maintenance Manual
Language
Language:
English
Format
File Format:
PDF
📖 Manual Coverage
Systems Covered
Powertrain:
Engine (Electric Motor), Cooling System, Transmission (Propeller Shaft, Drive Axle).
Chassis And Suspension:
Brakes (Servo Brake System, Wheel Brakes, Parking Brake System), Steering (Servo Steering System, Link Arm), Wheel Suspension (Steering Axle Cradle, Steering Spindle, Wheel Hub), Tyres and Rims.
Hydraulics:
Common Hydraulics, Hydraulic Tanks and Accumulators, Hydraulic Pumps, Hydraulic Oil Temperature Control, Filters (Breather, High Pressure/Return).
Electrical System:
Common Electrical, Batteries, Electric Motors, Carbon Brush replacement.
Load Handling:
Lift and Lower mechanisms, Lift Cylinder, Mast, Mast Wheels, Chains, Tilt mechanisms, Tilt Cylinder, Load Securing, Lifting Forks.
Body And Cab:
Frame, Body, Safety and Emergency Equipment, Cab Construction and Suspension, Doors, Cab Substructure, Cab Tipping, Wiper system, Window Cleaning.
Controls And Instruments:
Detailed coverage of controls and instruments, including travel direction selector and brake pedal.
Components:
Component-level coverage for parts like lift cylinders, mast wheels, tilt cylinders, lifting forks, and steering spindles.
Cab And Ergonomics:
Focus on cab construction, suspension, doors, and operator comfort/safety features like wipers.
Frame And Body:
Coverage of the frame, body, counterweights, and related structures.
Procedures Included
Preventive Maintenance:
Service schedule, 50-hour check, general preventive maintenance procedures.
Repair And Overhaul:
Detailed repair procedures for all major systems and components, including brakes, steering, hydraulics, electric motors, and load handling mechanisms.
Diagnostics:
Error code diagnostics, troubleshooting guidance for various systems.
Troubleshooting:
Error codes (Section D) and diagnostic procedures are included for identifying and resolving operational problems.
Safety Procedures:
Comprehensive safety procedures, including general safety, personal protective equipment, and specific hazards.
Component Identification:
Function group itemisation (Section A) aids in identifying and locating components.
Cleaning And Inspection:
Procedures for wiping and cleaning windows (9.5) and general machine cleaning aspects are included.
Technical Depth
Depth:
Comprehensive coverage from basic checks and preventive maintenance to advanced diagnostics and component overhaul.
Scope:
Includes theoretical background on function groups, reading instructions, and understanding machine versions.
Documentation Aspects:
Includes sections on 'About the documentation', 'Documentation sections', and 'Ordering documentation', suggesting a focus on the manual's structure and content.
Diagrams And Schematics:
Includes diagrams (Section E), which are crucial for understanding component relationships and repair procedures.
Technical Data:
Dedicated section for Technical Data (Section F) providing specifications.
Terminology:
Includes a Terminology and Index section (Section G) for reference.
Machine Versions:
Guidance on understanding 'About machine version' (Section A), crucial for applying correct service procedures.
📊 Manual Specifications
File Format
Format:
PDF
Compatibility:
All versions of Windows & Mac
Searchability:
PDF format typically allows for text search, enhancing usability for finding specific information.
Print Quality
Printability:
All pages are printable.
Binding Type
Binding:
Digital Download (PDF)
Paper Type
Paper Type:
Not Applicable (Digital)
Requirements
Software:
Adobe PDF Reader & WinZip
⚙️ Engine Specifications
Primary Engine
Type:
Electric Motor (Specific motor model numbers not provided in this overview, but covered under Section 1.4).
Performance
Cooling Drive Motor:
Covered in manual (Section 1.4.2).
Fuel System
Fuel Type:
Electric (Battery Powered).
🔧 Transmission
Standard
Type:
Electric drive with transmission components including propeller shaft and drive axle.
Optional
Features:
Travel direction selector (Section 2.1.6).
📐 Dimensions
Exterior
Details:
Specific dimensions for each model (R60-55, R60-60, R60-70, R60-80, Kalmar ECE 50-90) would be detailed in the Technical Data section (F) of the manual.
Weights
Details:
Weight specifications, including operating weight and counterweight details (Section 9.13.4), are expected in the Technical Data section (F).
🛡️ Safety Features
Ratings
General Safety:
Extensive coverage on general safety information, safety concerns, near-accident warnings, and specific safety instructions.
Active Features
Warnings:
Covers warning information and specific hazards related to clothing, working under vehicles, lifting components, vibrations, noise, solvents, fire risks, pressurized fluids/gases, air pollution, tensioned springs, electric motors, rotating components, tires/rims, and tool splinters.
Passive Features
Emergency Equipment:
Details on safety and emergency equipment (Section 9.2).
💡 Technology Features
Infotainment
Features:
Not applicable for industrial forklift machinery; focus is on operational controls and indicators.
Driver Assistance
Features:
Operational controls such as travel direction selector (2.1.6), brake pedal (4.1.1), and steering systems (5.2) are detailed.
Connectivity
Features:
Not applicable for this type of equipment.
Operational Controls
Steering System:
Covers the servo steering system and its components like the link arm.
Load Handling Controls:
Detailed information on controls for lifting, lowering, and tilting operations, including cylinder and fork mechanisms.
🔧 Maintenance
Service Intervals
Preventive Schedule:
Includes a service schedule and a specific 50-hour check (Section C).
Engine Maintenance:
Specific maintenance for electric motors (1.4.1), cooling drive motors (1.4.2), and carbon brushes (1.4.4).
Brake Maintenance:
Detailed maintenance for brake pedal (4.1.1), servo brake system (4.3), wheel brakes (4.3.10), and parking brake unit (4.5.4).
Hydraulic Maintenance:
Procedures for hydraulic oil tanks, accumulators, pumps, and oil maintenance/filtration.
Electrical Maintenance:
Battery maintenance (11.3.1) and inspection of electric motor components.
Fluid Specifications
Hydraulic Oil:
Specifications for hydraulic oil, including temperature control and filtration (Section 10.6, 10.6.7, 10.6.8, 10.6.9).
Hydraulic Filter Part Numbers:
Specific filter part numbers for high pressure/return filters (10.6.8) would be detailed within the manual.
Hydraulic Oil Capacity:
Specific hydraulic oil capacities (Section 10.6.9) are likely detailed in the Technical Data section.
Known Issues
Common Failures:
While not explicitly listed as 'known issues,' the detailed coverage of components like carbon brushes (1.4.4), steering linkages (5.2.6), brake units (4.5.4), and hydraulic filters (10.6.8, 10.6.9) suggests these are areas requiring regular inspection and potential replacement.
Electrical Component Wear:
The mention of carbon brushes (1.4.4) points to common wear items on electric motors that require regular inspection and replacement.
📚 Vehicle History
Brand Heritage
Manufacturer:
Still GmbH, a German manufacturer known for material handling equipment, including forklifts.
Model Evolution
R60 Series Overview:
The R60 series represents a line of electric counterbalance forklift trucks designed for various industrial applications. Specific model variations (55, 60, 70, 80) likely indicate different load capacities and performance specifications.
Kalmar Ece Series:
The inclusion of Kalmar ECE 50-90 suggests potential commonality or shared components with Still forklifts during certain production periods, or this manual may cover a joint venture or specific regional model.
Production
Production Years:
Specific production years are not detailed in the product information, but the R60 series is a recognized line within Still's product history.
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