🏷️ Basic Information Identification Make: Still Model: R70-20 bis 45 Series Covered Models: R7012, R7013, R7015, R7016, R7023, R7024, R7041, R7042, R7043 Vehicle Type: Forklift Truck Codes Engine Code Reference: Mercedes-Benz OM 601 (referenced in diesel engine section) 👋 Introduction Market Position Target User: Forklift owners, maintenance technicians, repair shops, and DIY enthusiasts Competitive Analysis Value Proposition: Enables self-repair, saving costs on professional service. Key Features Content Richness: Contains deep information, specs, diagrams, and actual photo illustrations. Completeness: Described as 100% complete and intact, no missing/corrupt pages. 📋 Manual Details Coverage Areas Primary Focus: Service and Repair Page Count Total Pages: 307 Manual Type Type: Complete Service Repair Manual Language Language: English Format File Format: PDF 📖 Manual Coverage Systems Covered Chassis And Frame: Chassis Frame and Counterweight Axles: Steer Axle, Power Axle Wheels And Tires: Wheels and Tyres Steering System: Steering unit, Steer cylinder, Priority valve Braking System: Hydraulic-Servo-Brake, Master cylinder, Parking brake Electrical System: Electrical Installation, Wiring diagrams, Switches, Sensors, Alternator, Starter Batteries, Fuses, Contactor Panel Hydraulic System: Hydraulic System, Lift and Tilt Hydraulics, Directional Control Valves, Hydraulic Pump, Hydraulic Tank, Filters, Circuit Diagrams Drive System: Drive Motor, Generator, Fan Cooling System Engine And Fuel: Diesel Engine (Mercedes-Benz OM 601), Fuel System, Cooling System, Lubrication System, Exhaust Gas System, Air Filtering System Mast And Attachments: Elevating Mast (Telescopic, Hi-Lo, Triple), Fork Carriage, Fork Arm, Mast Pivots, Tilt Cylinder Diagnostics: Diagnostic Instructions (S-D) Procedures Included Maintenance: Technical Data for Maintenance Service (across multiple sections), Servicing, Technical Maintenance Assembly Disassembly: Assembly and Disassembly of major components (e.g., Steer Axle, Wheel Hub, Drive Motor, Generator, Mast) Repair: Complete repair procedures for all covered systems Troubleshooting: Troubleshooting procedures for identifying and resolving issues Component Replacement: Detailed instructions for replacing various parts (e.g., brake shoes, brushes, V-belts, sensors) Adjustment: Adjustments for steering angles, wheel angle stops, parking brake, V-belt tension Technical Depth Depth: Comprehensive step-by-step operations, including detailed diagrams and photo illustrations Diagnostic Focus: Enables users to find and understand how to repair and maintain without needing external service Diagnostic Tools Reference: Implies use of standard diagnostic tools and procedures for forklifts 📊 Manual Specifications File Format Digital Format: PDF Print Quality Readability: High quality, searchable, bookmarked, with real photo illustrations and schemes Binding Type Delivery Method: Instant Download (no physical binding) Paper Type Printability: Printable (allows users to print specific sections or the entire manual) Compatibility Operating Systems: All Versions of Windows & Mac, Linux OS, iPhone, iPad, Android etc. Features Searchability: Searchable text for quick information retrieval Bookmarking: Bookmarked for easy navigation ⚙️ Engine Specifications Primary Engine Engine Type: Diesel Engine Manufacturer Reference: Mercedes-Benz Engine Model Reference: OM 601 Performance Horsepower Torque: Specific HP/Torque figures not provided, but detailed procedures for testing compression and timing suggest standard performance checks. Fuel System Components: Fuel system, Injection pump, Injection nozzles Cooling System Components: Cooling fan, Coolant pump, Thermostat, Cooling system diagnostics Lubrication System Components: Lubrication system details for diesel engine 🔧 Transmission Standard Type: Power Axle (Spur-type reduction gearbox), Hydraulic-Servo-Brake system implies integrated powertrain operation. Optional Features: Details on drive motor and generator suggest a common electric drive or hybrid configuration common in forklifts of this era. 📐 Dimensions Exterior Forklift Capacity Reference: Capacity range implied by model numbers (e.g., R70-20 suggesting approximately 2000 kg capacity, up to R70-45 suggesting ~4500 kg). Weights Counterweight: Counterweight is a covered component. 🛡️ Safety Features Ratings Lift Safety: Line failure safety device for lowering valve is a covered safety feature. Active Features Braking Safety: Hydraulic-Servo-Brake, Parking brake adjustment Passive Features Electrical Earthing: Testing the insulation resistance (earthing) of the electrical installation. 💡 Technology Features Infotainment Interface: Instrument panel and driving controls (Keyswitch, Directional control switch) are detailed. Driver Assistance Controls: Directional control switch, Electronic start delay unit, Foot brake switch, Parking brake switch. Connectivity Sensors: Travel sender unit, Tachogenerator, Current sensor, Speed (rpm) sensor, Angle of rotation sensor (hydraulics). Drive Control Electronic Units: Logic card drive control, Power board (or unit), Pc.b. servomotor. 🔧 Maintenance Service Intervals General Approach: The manual provides 'Technical Data for Maintenance Service' for numerous systems, enabling users to establish or follow intervals for checks and replacements. Fluid Specifications Hydraulic Fluid: Hydraulic system section implies specific hydraulic fluid requirements; however, exact specifications are not listed in the provided product information. Engine Oil: Referenced Mercedes-Benz OM 601 engine implies standard diesel engine oil specifications, details likely within the manual. Known Issues Troubleshooting Focus: The manual's structure, including troubleshooting sections and detailed component repair, suggests common wear-and-tear issues, electrical faults, and hydraulic leaks are covered. Wear Items Common Replacements: Brake shoes, wheel hub bearings, steer cylinder bearings, drive motor brushes, generator brushes, V-belts are explicitly mentioned for replacement. 📚 Vehicle History Brand Heritage Manufacturer: Still (a reputable German manufacturer of forklifts and material handling equipment, now part of KION Group) Model Evolution Series Designation:...