SUBARU FORESTER 1999-2002 Full Service Repair Manual
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🏷️ Basic Information Identification Make: Subaru Model: Forester Generation: SF/SG (First Generation) Covered Years: 1999-2002 Codes Chassis Codes: SF5, SF9 👋 Introduction Market Position Vehicle Segment: Compact Crossover SUV Brand Identity: Subaru's reputation for Symmetrical All-Wheel Drive (AWD), boxer engines, and practicality. Competitive Analysis Key Competitors: Honda CR-V, Toyota RAV4, Ford Escape, Nissan Xterra, Mazda Tribute. Key Features Vehicle Advantages: Standard AWD, robust chassis, good visibility, practical interior space, robust safety features for its era. Manual Value Proposition: Enables owners and independent repair shops to maintain and repair their vehicle effectively, saving on dealership costs and ensuring proper upkeep. 📋 Manual Details Coverage Areas Primary Regions: North America, Europe, Asia (specific markets may vary based on original publication) Language: English Manual Type: Full Service Repair Manual Format: Digital (likely PDF, as common for online sales) Page Count Estimated Page Count: 1500+ 📖 Manual Coverage Systems Covered Powertrain: Engine mechanical, fuel system, ignition system, exhaust system, engine management, automatic transmission, manual transmission, transfer case, differentials. Chassis: Suspension (front and rear), steering system, brake system (front discs, rear discs/drums depending on spec), wheel alignment. Electrical: Wiring diagrams, lighting, instrumentation, power windows, mirrors, door locks, HVAC controls, audio system, starter, charging system, SRS (Airbag) system. Body: Body panels, doors, windows, interior trim, seats, bumpers, towing, collision repair basics. Procedures Included Maintenance: Oil changes, filter replacements, spark plug service, fluid level checks and top-offs, belt inspection and replacement, brake pad/shoe replacement, tire rotation. Troubleshooting: Diagnostic procedures, symptom-based troubleshooting guides, common fault identification and resolution. Repair: Detailed step-by-step instructions for component removal, overhaul, and reinstallation for all major systems. Diagnostics: OBD-II diagnostic trouble codes (DTCs), sensor testing, actuator testing, electrical circuit testing. Technical Depth Depth: Comprehensive, covering routine maintenance, component-level repair, advanced diagnostics, and some unit rebuild procedures. 📊 Manual Specifications File Format Digital Format: Likely PDF, optimized for searchability and printing. Print Quality Digital Reproduction Quality: High-resolution scans or digital originals ensuring clarity of text and diagrams. Binding Type Digital Accessibility: Viewable on any device with a PDF reader, printable pages. Paper Type Original Manual Paper: Professional automotive-grade paper (if referencing original). ⚙️ Engine Specifications Primary Engine Engine Type: Naturally Aspirated Boxer-4 (Horizontally Opposed) Engine Displacement 2.5L: 2.5 Liters (2457cc) Engine Codes 2.5L: EJ253 (Phase II OHV - rare for this generation, more likely SOHC EJ251 or DOHC EJ25) Engine Displacement 2.0L: 2.0 Liters (1994cc) - Primarily for early JDM/export models Engine Codes 2.0L: EJ201 (SOHC) Performance 2.5L Horsepower 2.5L: 165 hp @ 5600 rpm (for 2000-2002 models with EJ251 SOHC) Torque 2.5L: 166 lb-ft @ 4000 rpm (for 2000-2002 models with EJ251 SOHC) Horsepower 2.5L Early: 165 hp @ 5600 rpm (for 1999 models with EJ25D DOHC) Torque 2.5L Early: 155 lb-ft @ 4000 rpm (for 1999 models with EJ25D DOHC) Fuel System Fuel Delivery: Electronic Multi-Point Fuel Injection (MPI) Recommended Fuel: Unleaded Regular 87 Octane (check owner's manual for specific requirements) 🔧 Transmission Standard Transmission Type Standard: 5-Speed Manual Transmission Optional Transmission Type Optional: 4-Speed Automatic Transmission (with electronic control) Features AWD System: Symmetrical All-Wheel Drive (AWD) standard on all models. Manual transmission models typically use a viscous coupling center differential. Automatic transmission models often feature an electronically controlled variable transfer clutch (VTD - Variable Torque Distribution) for enhanced traction management. Fluid Specs Manual Transmission Fluid: API GL-5, SAE 75W-90 Gear Oil (Subaru Genuine or equivalent) Automatic Transmission Fluid: Subaru Genuine ATF HP or Dexron III (check owner's manual for precise specification and capacity) 📐 Dimensions Exterior Wheelbase: 2530 mm (99.6 in) Length: 4410 mm (173.6 in) Width: 1765 mm (69.5 in) Height: 1580 mm (62.2 in) (approximate, without roof rails) Interior Passenger Volume: Approx. 94.7 cu ft Cargo Cargo Volume Behind Rear Seats: Approx. 30.0 cu ft Cargo Volume With Rear Seats Folded: Approx. 64.6 cu ft Weights Curb Weight Manual: Approx. 1470 kg (3241 lbs) Curb Weight Automatic: Approx. 1490 kg (3285 lbs) 🛡️ Safety Features Ratings NHTSA Front Driver: 4/5 Stars (for 2000 model year) NHTSA Front Passenger: 4/5 Stars (for 2000 model year) IIHS Front Crash: Good (for 2000 model year) Active Features AWD: Standard Symmetrical All-Wheel Drive for enhanced traction and stability. ABS: Standard Anti-lock Braking System Passive Features Airbags: Frontal airbags for driver and passenger. Seatbelts: Three-point seatbelts for all occupants, pretensioners for front seats. Child Anchors: Lower Anchors and Tethers for Children (LATCH) system in rear seats (introduced later in the generation). 💡 Technology Features Infotainment Audio System: Factory AM/FM/CD player with 4 or 6 speakers depending on trim level. Steering wheel audio controls were not common for this generation. Driver Assistance Cruise Control: Available on most trim levels. Climate Control: Manual or automatic climate control systems depending on trim. Connectivity Auxiliary Input: Not typically equipped with factory auxiliary or USB inputs; aftermarket solutions are common. 🔧 Maintenance Service Intervals Oil Oil Change Interval: Every...
Symmetrical All-Wheel Drive (AWD) standard on all models. Manual transmission models typically use a viscous coupling center differential. Automatic transmission models often feature an electronically controlled variable transfer clutch (VTD - Variable Torque Distribution) for enhanced traction management.
Fluid Specs
Manual Transmission Fluid:
API GL-5, SAE 75W-90 Gear Oil (Subaru Genuine or equivalent)
Automatic Transmission Fluid:
Subaru Genuine ATF HP or Dexron III (check owner's manual for precise specification and capacity)
📐 Dimensions
Exterior
Wheelbase:
2530 mm (99.6 in)
Length:
4410 mm (173.6 in)
Width:
1765 mm (69.5 in)
Height:
1580 mm (62.2 in) (approximate, without roof rails)
Interior
Passenger Volume:
Approx. 94.7 cu ft
Cargo
Cargo Volume Behind Rear Seats:
Approx. 30.0 cu ft
Cargo Volume With Rear Seats Folded:
Approx. 64.6 cu ft
Weights
Curb Weight Manual:
Approx. 1470 kg (3241 lbs)
Curb Weight Automatic:
Approx. 1490 kg (3285 lbs)
🛡️ Safety Features
Ratings
NHTSA Front Driver:
4/5 Stars (for 2000 model year)
NHTSA Front Passenger:
4/5 Stars (for 2000 model year)
IIHS Front Crash:
Good (for 2000 model year)
Active Features
AWD:
Standard Symmetrical All-Wheel Drive for enhanced traction and stability.
ABS:
Standard Anti-lock Braking System
Passive Features
Airbags:
Frontal airbags for driver and passenger.
Seatbelts:
Three-point seatbelts for all occupants, pretensioners for front seats.
Child Anchors:
Lower Anchors and Tethers for Children (LATCH) system in rear seats (introduced later in the generation).
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM/CD player with 4 or 6 speakers depending on trim level. Steering wheel audio controls were not common for this generation.
Driver Assistance
Cruise Control:
Available on most trim levels.
Climate Control:
Manual or automatic climate control systems depending on trim.
Connectivity
Auxiliary Input:
Not typically equipped with factory auxiliary or USB inputs; aftermarket solutions are common.
🔧 Maintenance
Service Intervals Oil
Oil Change Interval:
Every 3,750 miles (6,000 km) or 3 months, whichever comes first (under severe driving conditions, otherwise 7,500 miles / 12,000 km or 6 months).
Service Intervals Filters
Oil Filter Replacement:
With every oil change.
Engine Air Filter Replacement:
Every 15,000 miles (24,000 km) or 12 months.
Service Intervals Spark Plugs
Spark Plug Replacement:
Platinum-tipped spark plugs typically last 60,000-100,000 miles. Check manual for specific type and interval (e.g., NGK BKR5EGP or equivalent).
Fluid Specifications
Engine Oil Type 2.5L:
SAE 5W-30 API SG or SH (check owner's manual for latest recommendation or substitute, often 5W-30 or 5W-40).
Engine Oil Capacity 2.5L:
Approx. 4.5 US quarts (4.3 Liters) with filter change.
Coolant Type:
Subaru Genuine Coolant or equivalent (50/50 mix of antifreeze and distilled water, typically ethylene glycol-based).
Brake Fluid Type:
DOT 3 or DOT 4.
Power Steering Fluid:
Subaru Genuine Power Steering Fluid or Dexron II/III compatible fluid.
Known Issues
Head Gaskets:
While less prevalent than in later EJ25 engines, some early EJ25D engines are known for head gasket failures. Proper cooling system maintenance is crucial.
Crankshaft Position Sensor:
Can fail, leading to starting issues or stalling. The manual will cover testing and replacement.
Oxygen Sensors:
Can degrade over time, affecting fuel economy and emissions. Manual provides testing procedures.
Automatic Transmission Cooler Lines:
Corrosion and leaks can occur on older vehicles. Manual outlines inspection and replacement.
📚 Vehicle History
Brand Heritage
Subaru Legacy Connection:
The Forester shares its platform with the Subaru Impreza and Legacy, inheriting their AWD and boxer engine DNA.
Model Evolution
First Generation Launch:
Introduced in 1997 (model year 1998) as a 'sport utility wagon', bridging the gap between station wagons and SUVs.
1999 Update:
Minor updates may have occurred, but significant changes were more prominent in the 2003 redesign.
Production
Manufacturing Location:
Japan
🏆 Awards & Recognition
Recognitions
Consumer Reports:
Often cited for good reliability and AWD capability by automotive publications during its production run.
Ratings
Car And Driver:
Frequently lauded for its practicality and go-anywhere capability relative to its segment.
Certifications
Safety Certifications:
Compliant with all Federal Motor Vehicle Safety Standards (FMVSS) for its model years.
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