🏷️ Basic Information Identification Make: Subaru Model: Forester Year: 2004 Chassis Code: SF Series (Second Generation) Market Segment: Compact SUV / Crossover 👋 Introduction Market Position Segment Competitors: Honda CR-V, Toyota RAV4, Ford Escape, Nissan Xterra. Forester Differentiation: Standard Symmetrical All-Wheel Drive, Subaru's Boxer engine layout, reputation for durability and off-road capability (for its class). Competitive Analysis Key Selling Points 2004: Enhanced safety features compared to previous generation, refined interior, improved ride comfort, continued AWD prowess. Key Features Design Philosophy: Compact SUV with wagon-like versatility and Subaru's signature AWD system. Notable Advancements: Introduction of the 2.5L turbo engine in XT models for increased performance. 📋 Manual Details Coverage Areas Vehicle Coverage: All 2004 Subaru Forester models Engine Coverage: 2.5L Naturally Aspirated EJ253, 2.5L Turbocharged EJ255 Transmission Coverage: 4-speed automatic, 5-speed manual Drive Type Coverage: Symmetrical All-Wheel Drive (AWD) Page Count Estimated Page Count: 1500+ Manual Type Manual Type: Service and Repair Manual (Factory Style) Distinction From Owner Manual: Detailed technical repair and maintenance procedures, not basic operation. Language Language: English Format File Format: PDF 📖 Manual Coverage Systems Covered Engine Mechanical: Engine assembly, cylinder head, block, pistons, crankshaft, camshafts, timing belt, lubrication system, cooling system. Engine Management: Fuel injection (EFI), ignition system, emission controls, sensors (MAF, MAP, O2, Crankshaft Position), ECU diagnosis. Transmission Manual: Clutch system, 5-speed gearbox disassembly, assembly, gear ratios, lubrication. Transmission Automatic: 4-speed automatic gearbox (e.g., TZ1A) disassembly, assembly, hydraulic controls, torque converter, lubrication, electronic control unit (TCU). Drivetrain: Front and rear differentials, driveshafts, CV joints, transfer case, AWD system operation and repair. Suspension: Front struts, rear multi-link, springs, shock absorbers, control arms, bushings, wheel alignment specifications. Brakes: Front and rear brake systems (discs), ABS (Anti-lock Braking System) components and diagnosis, brake fluid specifications, caliper and rotor replacement. Steering: Power steering system (hydraulic), steering rack, column, tie rods, steering angle sensor. Electrical System: Battery, charging system (alternator), starter motor, lighting systems (headlights, taillights, interior), wiring diagrams, fuses, relays. Body And Interior: Door panels, dashboard removal, seats, carpets, exterior trim, body panel repair, rust prevention, glass replacement. HVAC: Heating, Ventilation, and Air Conditioning (HVAC) system, A/C compressor, condenser, evaporator, blower motor, climate control operation. Comfort Convenience: Power windows, locks, mirrors, remote keyless entry, cruise control, sunroof operation. Procedures Included Routine Maintenance: Oil change intervals, filter replacements (oil, air, cabin), spark plug replacement, fluid checks and changes. Engine Repair: Head gasket replacement, timing belt service, piston ring replacement, valve adjustments (if applicable). Transmission Repair: Clutch replacement, automatic transmission fluid flush and filter change, valve body diagnosis. Brake Service: Brake pad and rotor replacement, brake fluid bleeding, ABS system bleeding procedure. Suspension Repair: Strut and shock replacement, ball joint replacement, control arm bushing replacement, wheel bearing replacement. Electrical Troubleshooting: Diagnostic trouble codes (DTCs) interpretation, circuit testing, component testing, wiring harness repair. Diagnostic Procedures: Step-by-step troubleshooting guides for common and complex issues. Installation Procedures: Instructions for replacing major components. Technical Depth Depth Of Coverage: Comprehensive, from basic maintenance to complete engine and transmission rebuilds. Diagnostic Tools: References for diagnostic trouble codes (DTCs) and potential diagnostic tool usage (e.g., OBD-II scanner). Torque Specifications: Detailed torque values for critical fasteners across all systems. Special Tools: Identification of specialized tools required for certain repairs. 📊 Manual Specifications File Format File Quality: High-resolution scans, typically searchable text. Print Readability: Designed for clear viewing and printing of diagrams and text. Binding Type Binding Type: N/A (Digital PDF) Paper Type Paper Type: N/A (Digital PDF) ⚙️ Engine Specifications Primary Engine Naturally Aspirated Engine: 2.5L (2457cc) EJ253 SOHC or DOHC Flat-4 (Boxer) Turbocharged Engine: 2.5L (2457cc) EJ255 DOHC Turbocharged Flat-4 (Boxer) Performance Na Horsepower Na: 165 hp @ 5600 rpm (approx.) Torque Na: 166 lb-ft @ 4000 rpm (approx.) Performance Turbo Horsepower Turbo: 210 hp @ 5600 rpm (approx., XT model) Torque Turbo: 235 lb-ft @ 3600 rpm (approx., XT model) Fuel System Fuel Delivery: Multi-point Fuel Injection (MPI) Recommended Fuel: 87 Octane (Premium recommended for Turbo models) Cooling System Cooling Type: Liquid-cooled Lubrication Oil Type Capacity: 5W-30 synthetic blend, approx. 4.8 quarts (4.5L) with filter. Timing Belt Timing Belt Material: Rubber, reinforced Timing Belt Replacement Interval: 105,000 miles or 105 months (critical maintenance item). 🔧 Transmission Standard Standard Transmission Type: 5-speed manual transmission Optional Optional Transmission Type: 4-speed automatic transmission (with Lock-up Torque Converter) Features AWD System: Symmetrical All-Wheel Drive (AWD) with viscous coupling center differential. Automatic Transmission Mode: Selectable modes (e.g., Power/Manual) Fluid Specifications Manual Transmission Fluid: Subaru Extra-S Gear Oil API GL-5 75W-90 (or equivalent) Automatic Transmission Fluid: Subaru ATF-HP (High Performance) (or equivalent) 📐 Dimensions Exterior Length: 179.5 inches (4560 mm) Width: 69.7 inches (1770 mm) Height: 63.0 inches (1600 mm) Wheelbase: 103.0 inches (2615 mm) Ground Clearance: 7.5 inches (190 mm) Cargo Cargo Volume Behind Rear Seat: 34.7 cubic feet (983 liters) Cargo Volume With Rear Seat Folded: 67.7 cubic feet (1917 liters)...