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2002 Subaru Impreza Factory Service Repair Manual

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$133.00
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๐Ÿท๏ธ Basic Information Identification Make: Subaru Model: Impreza Year: 2002 Chassis Code: GDB (for WRX/STI variants) Codes Generation Code: GD (Second Generation) ๐Ÿ‘‹ Introduction Market Position Segment: Compact/Small Family Car, known for its rally heritage and all-wheel-drive capability. Target Audience: Enthusiasts, DIY mechanics, and professional technicians seeking in-depth repair information. Competitive Analysis Competitors: Honda Civic, Toyota Corolla, Mitsubishi Lancer, Ford Focus. Key Features Driving Dynamics: Renowned for its balanced handling, grip (especially with AWD), and often turbocharged performance variants (WRX). AWD System: Subarusymmetrical All-Wheel Drive is a defining characteristic, enhancing traction and stability. Performance Variants: Availability of the performance-oriented WRX and STI models, offering significant engine upgrades and sportier tuning. ๐Ÿ“‹ Manual Details Coverage Areas Coverage: Comprehensive service, repair, and maintenance for the 2002 Subaru Impreza. Page Count Page Count: Estimated 2000+ pages (typical for a full factory service manual). Manual Type Manual Type: Factory Service Manual (FSM) Language Language: English Format Format: Instant Download (Digital, likely PDF) ๐Ÿ“– Manual Coverage Systems Covered Engine: Detailed diagnostics, repair procedures, specifications, and component overviews for all engine variants. Transmission: Coverage for both manual and automatic transmissions, including overhaul, diagnostics, and fluid service. Drivetrain: Includes Subarusymmetrical All-Wheel Drive (AWD) system, differentials, axles, and driveshafts. Suspension: Front and rear suspension systems, including struts, control arms, bushings, alignment specifications, and service. Brakes: Hydraulic brake system, ABS components, brake caliper service, rotor replacement, fluid specifications, and bleeding procedures. Steering: Power steering system, steering rack, pump, linkage, and column service. Electrical: Comprehensive wiring diagrams, component testing, charging system, ignition system, starting system, and ECU diagnostics. HVAC: Air conditioning system, heater, blower motor, climate controls, and refrigerant service. Body And Chassis: Exterior body panels, interior trim, doors, windows, sunroof, structural components, and collision repair information. Fuel System: Fuel pump, injectors, lines, tank, and evaporative emissions control (EVAP) system. Cooling System: Radiator, thermostat, water pump, hoses, and coolant specifications. Procedures Included Scheduled Maintenance: Detailed maintenance schedules for oil changes, filter replacements, fluid checks, and other routine services. Troubleshooting: Diagnostic charts, symptom-based troubleshooting, and fault code explanations. Repair Procedures: Step-by-step instructions for component removal, installation, and repair for all major systems. Diagnostics: OBD-II diagnostic information, sensor testing, actuator testing, and ECU relearn procedures. Torque Specifications: Precise torque values for critical fasteners across all vehicle systems. Special Tools: Identification and usage of specialized tools required for specific repairs and diagnostics. Technical Depth Depth: Complete overhaul and rebuilding procedures for major components like engines and transmissions. Diagnostics Level: Advanced diagnostic procedures, including oscilloscopes and logic analyzers for electrical system troubleshooting. ๐Ÿ“Š Manual Specifications File Format File Format: Digital (likely PDF), optimized for instant download and viewing. Print Quality Print Quality: High-resolution, clear text and diagrams suitable for printing. Binding Type Binding Type: N/A (Digital Format) Paper Type Paper Type: N/A (Digital Format) โš™๏ธ Engine Specifications Primary Engine Engine Code Base: EJ251 (2.5L Naturally Aspirated) Displacement Na: 2.5 Liters (2457 cc) Configuration Na: Horizontally-opposed (Boxer) 4-cylinder Horsepower Na: Approx. 165-170 hp @ 5600 rpm Torque Na: Approx. 166 lb-ft @ 4000 rpm Performance Engine Engine Code Wrx: EJ205 (2.0L Turbocharged) Displacement Wrx: 2.0 Liters (1994 cc) Configuration Wrx: Horizontally-opposed (Boxer) 4-cylinder, turbocharged Horsepower Wrx: Approx. 227 hp @ 5600 rpm Torque Wrx: Approx. 217 lb-ft @ 3200 rpm Fuel System Fuel Delivery: Multi-point fuel injection (MPI) Fuel Type: Unleaded gasoline Ignition System: Distributorless Ignition System (DIS) with coil-on-plug (COP) for WRX models. ๐Ÿ”ง Transmission Standard Manual Transmission: 5-speed manual transmission (TY754/TY755 series) Optional Automatic Transmission: 4-speed automatic transmission (4EAT) Features AWD Coupling: Viscous coupling center differential for AWD models. Differentials: Open front and rear differentials (or Limited Slip Differential (LSD) on some performance variants). Fluid Specs Manual Trans Fluid: Subaru Extra-S Gear Oil (or equivalent API GL-5, SAE 75W-90) Automatic Trans Fluid: Subaru ATF-HP (or equivalent Dexron III/Mercon) ๐Ÿ“ Dimensions Exterior Length: Approx. 173.7 inches (4410 mm) Width: Approx. 66.7 inches (1695 mm) Height: Approx. 56.1 inches (1425 mm) for Sedan / 57.1 inches (1450 mm) for Wagon Wheelbase Wheelbase: Approx. 99.9 inches (2535 mm) Weights Curb Weight: Approx. 3000-3200 lbs (1360-1450 kg), varies by trim and drivetrain. Gross Vehicle Weight: Approx. 4200-4400 lbs (1905-2000 kg), varies by trim. Cargo Cargo Volume Sedan: Approx. 12.1 cu ft (343 L) Cargo Volume Wagon: Approx. 30.0 cu ft (850 L) with rear seats up ๐Ÿ›ก๏ธ Safety Features Ratings NHTSA Front Impact Driver: 5 Stars NHTSA Front Impact Passenger: 5 Stars NHTSA Side Impact Front Passenger: 4 Stars NHTSA Side Impact Rear Passenger: 4 Stars Active Features ABS: Standard Anti-lock Braking System (ABS) Traction Control: Available Traction Control System (TCS) on some models. Passive Features Airbags Front: Driver and front passenger airbags. Airbags Side: Optional front side-impact airbags on select trims. Seatbelts: 3-point height-adjustable front seat belts with pretensioners, 3-point rear seat belts. ๐Ÿ’ก Technology Features Infotainment Audio System: Standard AM/FM stereo with CD player. Higher...
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2002 Subaru Impreza Factory Service Repair Manual
๐Ÿท๏ธ Basic Information
Identification
Make:
Subaru
Model:
Impreza
Year:
2002
Chassis Code:
GDB (for WRX/STI variants)
Codes
Generation Code:
GD (Second Generation)
๐Ÿ‘‹ Introduction
Market Position
Segment:
Compact/Small Family Car, known for its rally heritage and all-wheel-drive capability.
Target Audience:
Enthusiasts, DIY mechanics, and professional technicians seeking in-depth repair information.
Competitive Analysis
Competitors:
Honda Civic, Toyota Corolla, Mitsubishi Lancer, Ford Focus.
Key Features
Driving Dynamics:
Renowned for its balanced handling, grip (especially with AWD), and often turbocharged performance variants (WRX).
AWD System:
Subarusymmetrical All-Wheel Drive is a defining characteristic, enhancing traction and stability.
Performance Variants:
Availability of the performance-oriented WRX and STI models, offering significant engine upgrades and sportier tuning.
๐Ÿ“‹ Manual Details
Coverage Areas
Coverage:
Comprehensive service, repair, and maintenance for the 2002 Subaru Impreza.
Page Count
Page Count:
Estimated 2000+ pages (typical for a full factory service manual).
Manual Type
Manual Type:
Factory Service Manual (FSM)
Language
Language:
English
Format
Format:
Instant Download (Digital, likely PDF)
๐Ÿ“– Manual Coverage
Systems Covered
Engine:
Detailed diagnostics, repair procedures, specifications, and component overviews for all engine variants.
Transmission:
Coverage for both manual and automatic transmissions, including overhaul, diagnostics, and fluid service.
Drivetrain:
Includes Subarusymmetrical All-Wheel Drive (AWD) system, differentials, axles, and driveshafts.
Suspension:
Front and rear suspension systems, including struts, control arms, bushings, alignment specifications, and service.
Brakes:
Hydraulic brake system, ABS components, brake caliper service, rotor replacement, fluid specifications, and bleeding procedures.
Steering:
Power steering system, steering rack, pump, linkage, and column service.
Electrical:
Comprehensive wiring diagrams, component testing, charging system, ignition system, starting system, and ECU diagnostics.
HVAC:
Air conditioning system, heater, blower motor, climate controls, and refrigerant service.
Body And Chassis:
Exterior body panels, interior trim, doors, windows, sunroof, structural components, and collision repair information.
Fuel System:
Fuel pump, injectors, lines, tank, and evaporative emissions control (EVAP) system.
Cooling System:
Radiator, thermostat, water pump, hoses, and coolant specifications.
Procedures Included
Scheduled Maintenance:
Detailed maintenance schedules for oil changes, filter replacements, fluid checks, and other routine services.
Troubleshooting:
Diagnostic charts, symptom-based troubleshooting, and fault code explanations.
Repair Procedures:
Step-by-step instructions for component removal, installation, and repair for all major systems.
Diagnostics:
OBD-II diagnostic information, sensor testing, actuator testing, and ECU relearn procedures.
Torque Specifications:
Precise torque values for critical fasteners across all vehicle systems.
Special Tools:
Identification and usage of specialized tools required for specific repairs and diagnostics.
Technical Depth
Depth:
Complete overhaul and rebuilding procedures for major components like engines and transmissions.
Diagnostics Level:
Advanced diagnostic procedures, including oscilloscopes and logic analyzers for electrical system troubleshooting.
๐Ÿ“Š Manual Specifications
File Format
File Format:
Digital (likely PDF), optimized for instant download and viewing.
Print Quality
Print Quality:
High-resolution, clear text and diagrams suitable for printing.
Binding Type
Binding Type:
N/A (Digital Format)
Paper Type
Paper Type:
N/A (Digital Format)
โš™๏ธ Engine Specifications
Primary Engine
Engine Code Base:
EJ251 (2.5L Naturally Aspirated)
Displacement Na:
2.5 Liters (2457 cc)
Configuration Na:
Horizontally-opposed (Boxer) 4-cylinder
Horsepower Na:
Approx. 165-170 hp @ 5600 rpm
Torque Na:
Approx. 166 lb-ft @ 4000 rpm
Performance Engine
Engine Code Wrx:
EJ205 (2.0L Turbocharged)
Displacement Wrx:
2.0 Liters (1994 cc)
Configuration Wrx:
Horizontally-opposed (Boxer) 4-cylinder, turbocharged
Horsepower Wrx:
Approx. 227 hp @ 5600 rpm
Torque Wrx:
Approx. 217 lb-ft @ 3200 rpm
Fuel System
Fuel Delivery:
Multi-point fuel injection (MPI)
Fuel Type:
Unleaded gasoline
Ignition System:
Distributorless Ignition System (DIS) with coil-on-plug (COP) for WRX models.
๐Ÿ”ง Transmission
Standard
Manual Transmission:
5-speed manual transmission (TY754/TY755 series)
Optional
Automatic Transmission:
4-speed automatic transmission (4EAT)
Features
AWD Coupling:
Viscous coupling center differential for AWD models.
Differentials:
Open front and rear differentials (or Limited Slip Differential (LSD) on some performance variants).
Fluid Specs
Manual Trans Fluid:
Subaru Extra-S Gear Oil (or equivalent API GL-5, SAE 75W-90)
Automatic Trans Fluid:
Subaru ATF-HP (or equivalent Dexron III/Mercon)
๐Ÿ“ Dimensions
Exterior
Length:
Approx. 173.7 inches (4410 mm)
Width:
Approx. 66.7 inches (1695 mm)
Height:
Approx. 56.1 inches (1425 mm) for Sedan / 57.1 inches (1450 mm) for Wagon
Wheelbase
Wheelbase:
Approx. 99.9 inches (2535 mm)
Weights
Curb Weight:
Approx. 3000-3200 lbs (1360-1450 kg), varies by trim and drivetrain.
Gross Vehicle Weight:
Approx. 4200-4400 lbs (1905-2000 kg), varies by trim.
Cargo
Cargo Volume Sedan:
Approx. 12.1 cu ft (343 L)
Cargo Volume Wagon:
Approx. 30.0 cu ft (850 L) with rear seats up
๐Ÿ›ก๏ธ Safety Features
Ratings
NHTSA Front Impact Driver:
5 Stars
NHTSA Front Impact Passenger:
5 Stars
NHTSA Side Impact Front Passenger:
4 Stars
NHTSA Side Impact Rear Passenger:
4 Stars
Active Features
ABS:
Standard Anti-lock Braking System (ABS)
Traction Control:
Available Traction Control System (TCS) on some models.
Passive Features
Airbags Front:
Driver and front passenger airbags.
Airbags Side:
Optional front side-impact airbags on select trims.
Seatbelts:
3-point height-adjustable front seat belts with pretensioners, 3-point rear seat belts.
๐Ÿ’ก Technology Features
Infotainment
Audio System:
Standard AM/FM stereo with CD player. Higher trims may feature premium audio systems.
Display:
Basic digital clock and radio display.
Driver Assistance
Cruise Control:
Standard on most trims.
Anti Theft:
Factory immobilizer and alarm system.
Connectivity
Auxiliary Input:
Not typically available from the factory; aftermarket solutions are common.
๐Ÿ”ง Maintenance
Service Intervals
Oil Change Interval:
Every 3,750 miles (6,000 km) or 6 months, whichever comes first (under normal driving conditions).
Air Filter Replacement:
Every 15,000 miles (24,000 km) or 12 months.
Engine Coolant Change:
Initial change at 60,000 miles (96,000 km) or 48 months, then every 30,000 miles (48,000 km) or 24 months.
Transmission Fluid Change Auto:
Every 30,000 miles (48,000 km) or 24 months.
Spark Plug Replacement:
Every 60,000 miles (96,000 km) for platinum-tipped plugs.
Fluid Specifications
Engine Oil Spec:
SAE 5W-30, API SL or higher.
Engine Oil Capacity:
4.5 US quarts (4.3 L) with filter for 2.5L NA; 4.7 US quarts (4.4 L) with filter for 2.0L Turbo.
Coolant Spec:
Subaru Super Coolant (or equivalent ethylene glycol-based coolant with corrosion inhibitors).
Brake Fluid Spec:
DOT 3 or DOT 4.
Known Issues
Head Gaskets:
While less common on the EJ251 than previous generations, head gasket leaks can still occur, especially with aftermarket modifications or poor maintenance.
Wrx Ring Lands:
WRX models with the EJ205 engine can be susceptible to ring land failure under high boost or aggressive tuning due to weaker piston design.
Clutch Wear:
Manual transmission clutches can wear out faster than average with aggressive driving or frequent towing.
Cv Axle Boots:
Cracked or torn CV axle boots can lead to premature failure of the CV joints, particularly in areas with poor road conditions or salt.
๐Ÿ“š Vehicle History
Brand Heritage
Subaru Heritage:
Subaru's history is rooted in aircraft manufacturing, leading to their distinctive horizontally-opposed engine and Symmetrical AWD systems, emphasizing durability and capability.
Model Evolution
Impreza Genesis:
The Subaru Impreza was first introduced in 1992 as a replacement for the Subaru Leone.
Generation 2 Introduction:
The second generation (GD chassis) debuted for the 2002 model year, featuring a completely redesigned chassis and body style, often referred to as the 'bug eye' for its distinctive headlights on early models.
Wrx Performance Heritage:
The Impreza WRX (World Rally eXperimental) variants have a strong motorsport pedigree, particularly in the World Rally Championship (WRC), influencing the design and engineering of production models.
Production
Manufacturing Location:
Primarily manufactured in Gunma, Japan.
Production Years 2Nd Gen:
2002-2007
๐Ÿ† Awards & Recognition
Recognitions
Car And Driver เชคเชฟเชนเชพเชธ:
The Impreza WRX consistently appeared on Car and Driver's Ten Best list during this era for its performance value.
Ralley Championship Success:
Numerous rally championships (WRC, etc.) won by the Impreza platform contributed to its performance image and desirability.
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