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2004 SUBARU IMPREZA Service Manual- DIY Factory Service/Repair/PDF Shop Manual-04 IMPREZA-

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🏷️ Basic Information Identification Make: Subaru Model: Impreza Year: 2004 Codes Chassis Code: GD/GG Platform: Subaru Global Platform (first generation) 👋 Introduction Market Position Segment: Compact/Small Family Car, Rally Sport Heritage Competitive Analysis Key Competitors: Mitsubishi Lancer, Honda Civic, Toyota Corolla, Mazda3 Key Features Drivetrain Advantage: Standard Symmetrical All-Wheel Drive (AWD) across most trims Performance Variants: Availability of turbocharged WRX and STI models Design Philosophy: Practicality, safety, and performance, with rally-inspired DNA 📋 Manual Details Coverage Areas All Systems: Yes Body And Chassis: Yes Engine: Yes Transmission: Yes Drivetrain: Yes Suspension: Yes Steering: Yes Brakes: Yes Electrical System: Yes HVAC: Yes Fuel System: Yes Exhaust System: Yes Cooling System: Yes Ignition System: Yes Emissions Control: Yes Diagnostics: Yes Wiring Diagrams: Yes Troubleshooting: Yes Torque Specifications: Yes Special Tools: Yes Page Count Estimated Pages: ~2000+ Manual Type Type: Factory Service Manual (FSM) Purpose: DIY Repair and Maintenance Language Language: English Format Format: PDF Searchability: Searchable Text Printability: Printable 📖 Manual Coverage Systems Covered Engine Management: ECU, sensors, actuators, fuel injection, ignition timing Powertrain Control: Engine, transmission, AWD system integration Chassis Systems: Suspension, steering, brakes (including ABS), wheel bearings Body Electrical: Lighting, wipers, power accessories, central locking, alarm system Interior Systems: Climate control, airbags, seat belts, instrument cluster, audio systems Procedures Included Routine Maintenance: Oil changes, filter replacements, spark plug service, fluid checks/changes Component Diagnostics: Step-by-step troubleshooting for all major systems Component Removal And Installation: Detailed instructions for disassembling and reassembling all parts Rebuilding Procedures: Engine, transmission, and differential rebuilding guides Alignment And Balancing: Wheel alignment specifications and procedures Air Conditioning Service: Refrigerant handling, leak detection, component replacement Diagnostic Trouble Codes: Definition and troubleshooting steps for OBD-II codes Technical Depth Depth: Comprehensive (from basic maintenance to full engine rebuilds) Diagnostics Level: Advanced electronic diagnostics, including sensor data analysis Repair Complexity: Suitable for both novice DIYers and experienced technicians 📊 Manual Specifications File Format Quality: High resolution, clear text and images Print Quality Clarity: Excellent, designed for clear printing Binding Type Binding: N/A (Digital PDF) Paper Type Paper: N/A (Digital PDF) ⚙️ Engine Specifications Primary Engine Engine Code Na: EJ251 (2.5L Naturally Aspirated) Engine Displacement Na: 2.5 Liters (2457 cc) Engine Configuration Na: Horizontally Opposed (Boxer) 4-cylinder Bore X Stroke Na: 99.5 mm x 79.0 mm Compression Ratio Na: 9.7:1 Horsepower Na: 165 hp @ 5600 rpm (approx.) Torque Na: 166 lb-ft @ 4000 rpm (approx.) Performance Variant Wrx Engine Code Wrx: EJ255 (2.5L Turbocharged) Horsepower Wrx: 227 hp @ 5600 rpm (approx.) Torque Wrx: 235 lb-ft @ 3000 rpm (approx.) Performance Variant Sti Engine Code Sti: EJ257 (2.5L Turbocharged - DOHC) Horsepower Sti: 300 hp @ 6000 rpm (approx.) Torque Sti: 300 lb-ft @ 4000 rpm (approx.) Fuel System Fuel Delivery: Multi-point Fuel Injection (MPI) Recommended Fuel: 87 Octane (NA), 91+ Octane (Turbocharged WRX/STI) Cooling System Coolant Type: Subaru Super Coolant (Blue) or equivalent 🔧 Transmission Standard Transmission Na: 5-Speed Manual Optional Na Transmission Na: 4-Speed Automatic (with AWD) Standard Wrx Transmission Wrx: 5-Speed Manual Standard Sti Transmission Sti: 6-Speed Manual Features AWD System: Symmetrical All-Wheel Drive with Front Helical LSD, Rear Viscous LSD (except STI) Sti AWD Features: Driver Controlled Center Differential (DCCD) 📐 Dimensions Exterior Length: 173.4 - 174.6 inches (depending on model) Width: 68.1 inches Height: 56.1 inches (Sedan) / 55.1 inches (Wagon) Wheelbase: 100.4 inches Ground Clearance: 5.7 - 6.1 inches (depending on model) Weights Curb Weight Na: ~2900 - 3100 lbs (depending on body style/transmission) Curb Weight Wrx: ~3100 - 3200 lbs Curb Weight Sti: ~3200 - 3300 lbs Towing Capacity: Not Recommended/Specified Cargo Trunk Volume Sedan: ~11.4 cu ft Cargo Volume Wagon: ~29.8 cu ft (behind rear seats) 🛡️ Safety Features Ratings NHTSA Front Driver: Good (2004 Model Year) NHTSA Front Passenger: Good (2004 Model Year) NHTSA Side Driver: Good (2004 Model Year - with side airbags) NHTSA Side Rear Passenger: Good (2004 Model Year - with side airbags) IIHS Front Impact: Good IIHS Side Impact: Acceptable (without side airbags) / Good (with side airbags) Active Features ABS: Standard on all trims Traction Control: Available on some trims Electronic Stability Control: Not widely available on this generation Passive Features Airbags Front: Standard Dual Front SRS Airbags Airbags Side: Optional Front Side-Impact Airbags Seatbelts: 3-point front and rear seatbelts with pretensioners Child Seat Anchors: LATCH system 💡 Technology Features Infotainment Audio System: Factory AM/FM/CD player with optional CD changer. Basic speaker setup. Navigation: Not available on most trims. Aftermarket solutions were common. Driver Assistance Cruise Control: Standard on most trims Keyless Entry: Available on higher trims Connectivity Auxiliary Input: Typically not standard. Requires aftermarket modification. 🔧 Maintenance Service Intervals Oil Change Interval: Every 3,750 miles or 3 months (severe conditions) / 7,500 miles or 6 months (normal conditions), check manual for specifics. Air Filter Replacement: Every 15,000 miles or 12 months Spark Plug Replacement: Every 60,000 miles...
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2004 SUBARU IMPREZA Service Manual- DIY Factory Service/Repair/PDF Shop Manual-04 IMPREZA-
🏷️ Basic Information
Identification
Make:
Subaru
Model:
Impreza
Year:
2004
Codes
Chassis Code:
GD/GG
Platform:
Subaru Global Platform (first generation)
👋 Introduction
Market Position
Segment:
Compact/Small Family Car, Rally Sport Heritage
Competitive Analysis
Key Competitors:
Mitsubishi Lancer, Honda Civic, Toyota Corolla, Mazda3
Key Features
Drivetrain Advantage:
Standard Symmetrical All-Wheel Drive (AWD) across most trims
Performance Variants:
Availability of turbocharged WRX and STI models
Design Philosophy:
Practicality, safety, and performance, with rally-inspired DNA
📋 Manual Details
Coverage Areas
All Systems:
Yes
Body And Chassis:
Yes
Engine:
Yes
Transmission:
Yes
Drivetrain:
Yes
Suspension:
Yes
Steering:
Yes
Brakes:
Yes
Electrical System:
Yes
HVAC:
Yes
Fuel System:
Yes
Exhaust System:
Yes
Cooling System:
Yes
Ignition System:
Yes
Emissions Control:
Yes
Diagnostics:
Yes
Wiring Diagrams:
Yes
Troubleshooting:
Yes
Torque Specifications:
Yes
Special Tools:
Yes
Page Count
Estimated Pages:
~2000+
Manual Type
Type:
Factory Service Manual (FSM)
Purpose:
DIY Repair and Maintenance
Language
Language:
English
Format
Format:
PDF
Searchability:
Searchable Text
Printability:
Printable
📖 Manual Coverage
Systems Covered
Engine Management:
ECU, sensors, actuators, fuel injection, ignition timing
Powertrain Control:
Engine, transmission, AWD system integration
Chassis Systems:
Suspension, steering, brakes (including ABS), wheel bearings
Body Electrical:
Lighting, wipers, power accessories, central locking, alarm system
Interior Systems:
Climate control, airbags, seat belts, instrument cluster, audio systems
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, spark plug service, fluid checks/changes
Component Diagnostics:
Step-by-step troubleshooting for all major systems
Component Removal And Installation:
Detailed instructions for disassembling and reassembling all parts
Rebuilding Procedures:
Engine, transmission, and differential rebuilding guides
Alignment And Balancing:
Wheel alignment specifications and procedures
Air Conditioning Service:
Refrigerant handling, leak detection, component replacement
Diagnostic Trouble Codes:
Definition and troubleshooting steps for OBD-II codes
Technical Depth
Depth:
Comprehensive (from basic maintenance to full engine rebuilds)
Diagnostics Level:
Advanced electronic diagnostics, including sensor data analysis
Repair Complexity:
Suitable for both novice DIYers and experienced technicians
📊 Manual Specifications
File Format
Quality:
High resolution, clear text and images
Print Quality
Clarity:
Excellent, designed for clear printing
Binding Type
Binding:
N/A (Digital PDF)
Paper Type
Paper:
N/A (Digital PDF)
⚙️ Engine Specifications
Primary Engine
Engine Code Na:
EJ251 (2.5L Naturally Aspirated)
Engine Displacement Na:
2.5 Liters (2457 cc)
Engine Configuration Na:
Horizontally Opposed (Boxer) 4-cylinder
Bore X Stroke Na:
99.5 mm x 79.0 mm
Compression Ratio Na:
9.7:1
Horsepower Na:
165 hp @ 5600 rpm (approx.)
Torque Na:
166 lb-ft @ 4000 rpm (approx.)
Performance Variant Wrx
Engine Code Wrx:
EJ255 (2.5L Turbocharged)
Horsepower Wrx:
227 hp @ 5600 rpm (approx.)
Torque Wrx:
235 lb-ft @ 3000 rpm (approx.)
Performance Variant Sti
Engine Code Sti:
EJ257 (2.5L Turbocharged - DOHC)
Horsepower Sti:
300 hp @ 6000 rpm (approx.)
Torque Sti:
300 lb-ft @ 4000 rpm (approx.)
Fuel System
Fuel Delivery:
Multi-point Fuel Injection (MPI)
Recommended Fuel:
87 Octane (NA), 91+ Octane (Turbocharged WRX/STI)
Cooling System
Coolant Type:
Subaru Super Coolant (Blue) or equivalent
🔧 Transmission
Standard
Transmission Na:
5-Speed Manual
Optional Na
Transmission Na:
4-Speed Automatic (with AWD)
Standard Wrx
Transmission Wrx:
5-Speed Manual
Standard Sti
Transmission Sti:
6-Speed Manual
Features
AWD System:
Symmetrical All-Wheel Drive with Front Helical LSD, Rear Viscous LSD (except STI)
Sti AWD Features:
Driver Controlled Center Differential (DCCD)
📐 Dimensions
Exterior
Length:
173.4 - 174.6 inches (depending on model)
Width:
68.1 inches
Height:
56.1 inches (Sedan) / 55.1 inches (Wagon)
Wheelbase:
100.4 inches
Ground Clearance:
5.7 - 6.1 inches (depending on model)
Weights
Curb Weight Na:
~2900 - 3100 lbs (depending on body style/transmission)
Curb Weight Wrx:
~3100 - 3200 lbs
Curb Weight Sti:
~3200 - 3300 lbs
Towing Capacity:
Not Recommended/Specified
Cargo
Trunk Volume Sedan:
~11.4 cu ft
Cargo Volume Wagon:
~29.8 cu ft (behind rear seats)
🛡️ Safety Features
Ratings
NHTSA Front Driver:
Good (2004 Model Year)
NHTSA Front Passenger:
Good (2004 Model Year)
NHTSA Side Driver:
Good (2004 Model Year - with side airbags)
NHTSA Side Rear Passenger:
Good (2004 Model Year - with side airbags)
IIHS Front Impact:
Good
IIHS Side Impact:
Acceptable (without side airbags) / Good (with side airbags)
Active Features
ABS:
Standard on all trims
Traction Control:
Available on some trims
Electronic Stability Control:
Not widely available on this generation
Passive Features
Airbags Front:
Standard Dual Front SRS Airbags
Airbags Side:
Optional Front Side-Impact Airbags
Seatbelts:
3-point front and rear seatbelts with pretensioners
Child Seat Anchors:
LATCH system
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM/CD player with optional CD changer. Basic speaker setup.
Navigation:
Not available on most trims. Aftermarket solutions were common.
Driver Assistance
Cruise Control:
Standard on most trims
Keyless Entry:
Available on higher trims
Connectivity
Auxiliary Input:
Typically not standard. Requires aftermarket modification.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,750 miles or 3 months (severe conditions) / 7,500 miles or 6 months (normal conditions), check manual for specifics.
Air Filter Replacement:
Every 15,000 miles or 12 months
Spark Plug Replacement:
Every 60,000 miles (Iridium plugs)
Timing Belt Replacement:
105,000 miles or 105 months (critical for EJ engines)
Fluid Specifications
Engine Oil:
SAE 5W-30 (API SJ or higher, ILSAC GF-3)
Transmission Fluid Manual:
SAE 75W-90 GL-5 Gear Oil
Transmission Fluid Automatic:
Subaru ATF-HP or Dexron III compatible
Differential Fluid Front:
SAE 75W-90 GL-5 Gear Oil
Differential Fluid Rear:
SAE 75W-90 GL-5 Gear Oil
Brake Fluid:
DOT 3 or DOT 4
Known Issues
Head Gaskets:
Common on EJ25 engines, particularly earlier models. Manual provides repair procedures.
Clutch Wear:
Can be accelerated with aggressive driving, especially on WRX/STI models.
Turbo Failure:
Potential on WRX/STI if maintenance intervals are neglected or oil starvation occurs.
Rust:
Can affect wheel wells, rocker panels, and rear quarter panels in rust-belt regions.
📚 Vehicle History
Brand Heritage
Subaru Focus:
All-Wheel Drive and Boxer engines since its inception
Rally Dominance:
Strong association with World Rally Championship (WRC) success
Model Evolution
Generation Introduction:
Second Generation (2002-2007)
Design Change:
Significant styling update from the first generation, moving away from classic rally car proportions.
Engine Development:
Introduction of the EJ255 and EJ257 turbocharged engines for WRX/STI models.
Production
Manufacturing Plant:
Gunma Manufacturing Plant, Japan
Production Years:
2002-2007
🏆 Awards & Recognition
Recognitions
IIHS Top Safety Picks:
Many Subaru models, including Impreza, have received good safety ratings from IIHS.
Wrx Sti Reputation:
Highly regarded for performance and rally heritage by automotive enthusiasts.
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