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2006 Subaru Impreza Factory Service Workshop Repair Manual STI Engine H4SO Engine H4DOTC Turbo Transmission CHASSIS BODY WIRING

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$133.00
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$133.00
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🏷️ Basic Information Identification Make: Subaru Model: Impreza Year: 2006 Model Variant: WRX STI Codes Chassis Code: GDB Engine Code Primary: EJ257 Engine Code Secondary Non Sti: H4SO (likely naturally aspirated EJ253 or similar) Engine Code Turbo Variant: H4DOTC (indicating Turbocharged, likely EJ257 for STI) 👋 Introduction Market Position Positioning: Performance-oriented compact car with rally heritage, targeting enthusiasts and performance drivers. Competitive Analysis Competitors 2006: Mitsubishi Lancer Evolution, Honda Civic Si, Volkswagen GTI, Mazdaspeed3 Key Features Performance Focus: Legendary turbocharged EJ257 engine, Symmetrical All-Wheel Drive, performance-tuned suspension and chassis. Rally Heritage: Direct lineage from Subaru's World Rally Championship success. Manual Value Proposition Value For Owners: Essential for owners seeking to perform their own maintenance, diagnostics, and repairs, ensuring optimal performance and longevity of their STI. 📋 Manual Details Coverage Areas Main Areas: Engine (STI H4SO, H4DOTC Turbo), Transmission, Chassis, Body, Wiring Page Count Estimated Pages: 1500+ Manual Type Type: Factory Service Workshop Repair Manual Language Language: English Format Format: Digital (likely PDF) 📖 Manual Coverage Systems Covered Engine Systems: Engine mechanical (EJ257, EJ253 variants), lubrication, cooling, fuel delivery, ignition, emissions control, turbocharger system, exhaust, engine diagnostics, ECU tuning parameters (for STI) Transmission Systems: Manual transmission (TY757/TY758 for STI), clutch system, driveline, AWD system (VDC - Vehicle Dynamics Control) Chassis Systems: Suspension (front strut, rear multi-link), steering, brakes (ABS, EBD), wheel bearings, frame/unibody structure Body Systems: Body panels, doors, windows, interior trim, exterior trim, lighting, safety restraints (airbags, seatbelts) Electrical Systems: Wiring diagrams (comprehensive), starting and charging, lighting, instrumentation, HVAC controls, power accessories, ECU pinouts, sensor locations, diagnostic trouble codes (DTCs) Procedures Included Maintenance Procedures: Scheduled maintenance intervals, oil changes, filter replacements, fluid checks and changes, spark plug replacement, belt inspections/replacement Repair Procedures: Engine component removal/installation (pistons, connecting rods, crankshaft, cylinder heads, valve train), turbocharger overhaul, clutch replacement, transmission rebuild, suspension component replacement, brake caliper overhaul, body panel repair, interior component disassembly Diagnostic Procedures: Troubleshooting common problems, symptom-based diagnostics, wiring harness testing, sensor testing, ECU diagnostic procedures, use of Subaru Select Monitor (SSM) or equivalent diagnostic tools Special Procedures: Engine timing belt replacement (if applicable to the specific engine variant, though EJ257 typically uses a timing chain or has a robust belt system), turbocharger balancing, AWD system bleeding, VDC calibration Technical Depth Depth: Comprehensive: Covers everything from basic maintenance and diagnostics to complete engine rebuilds, transmission overhauls, and body/electrical system repairs. Includes torque specifications, clearances, and detailed schematics. 📊 Manual Specifications File Format Digital Format: PDF (Searchable, high-resolution scans of original factory documentation) Print Quality Scan Quality: High resolution, clear text and diagrams Binding Type Binding Type: N/A (Digital Format) Paper Type Paper Type: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Model: EJ257 (STI) Type: 2.5L (2457cc) DOHC 16-valve turbocharged flat-four (Boxer) Bore X Stroke: 99.5 mm x 79.0 mm Compression Ratio: 8.5:1 Horsepower Psi: 320 hp @ 6400 rpm (approx.) Torque Lb-Ft: 330 lb-ft @ 4000 rpm (approx.) Turbocharger: IHI VF39 (twin-scroll, intercooled) Fuel System: Sequential multi-port fuel injection (MPI), Denso 550cc fuel injectors Ignition System: Distributorless ignition system (DIS) with coil-on-plug ignition Engine Code Secondary Non Sti: H4SO (likely referring to naturally aspirated models like the 2.5i) - typically 2.5L EJ253, 165 hp, single-scroll turbo not applicable. Engine Code Turbo Variant: H4DOTC (referring to STI's turbocharged engine - EJ257) Performance 0 60 Mph Times: Approximately 4.4 seconds 🔧 Transmission Standard Type: 6-speed manual (TY757/TY758) Optional Type: N/A for STI (Manual only) Features Drivetrain: Symmetrical All-Wheel Drive with Driver Controlled Centre Differential (DCCD) Gear Ratios Sti: Refer to manual for specific ratios (e.g., 1st: 3.636, 2nd: 2.235, 3rd: 1.520, 4th: 1.121, 5th: 0.911, 6th: 0.719) Transmission Fluid Spec: API GL-5, SAE 75W-90 (Subaru Extra-S or equivalent) 📐 Dimensions Exterior Wheelbase: 103.5 inches (2630 mm) Length: 173.8 inches (4415 mm) Width: 69.7 inches (1770 mm) Height: 57.7 inches (1465 mm) Weights Curb Weight: 3370 lbs (1528 kg) approx. Gross Vehicle Weight Rating: Refer to manual/vehicle placard Towing Capacity: Not rated/Recommended not to tow 🛡️ Safety Features Ratings NHTSA Front Impact: 5-Star (2006 model year) IIHS Side Impact: Good (2006 model year, specific structure depends on tests) Active Features Brake Assist: Yes (BA) Electronic Stability: Yes (VDC - Vehicle Dynamics Control) Traction Control: Yes (TCS) Passive Features Airbags: Front, Side, Curtain Airbags Seatbelts: Pretensioner and load limiter equipped front seatbelts Child Anchors: LATCH system 💡 Technology Features Infotainment Audio System: AM/FM stereo with CD player, premium audio options may include subwoofer and amplifier. Driver Assistance ABS: Yes, with Electronic Brake-force Distribution (EBD) Vdc: Vehicle Dynamics Control (stability and traction control) Connectivity Bluetooth: N/A (Not standard on 2006 models) Aux Input: Likely available on higher trims or aftermarket installations. 🔧 Maintenance Service Intervals Oil Change Interval: Every 3,000-5,000 miles or 3-6 months (severe use may require more frequent changes, consult manual) Engine Oil Filter: Subaru OEM Part: 15208AA031 or equivalent Spark Plugs:...
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2006 Subaru Impreza Factory Service Workshop Repair Manual STI Engine H4SO Engine H4DOTC Turbo Transmission CHASSIS BODY WIRING
🏷️ Basic Information
Identification
Make:
Subaru
Model:
Impreza
Year:
2006
Model Variant:
WRX STI
Codes
Chassis Code:
GDB
Engine Code Primary:
EJ257
Engine Code Secondary Non Sti:
H4SO (likely naturally aspirated EJ253 or similar)
Engine Code Turbo Variant:
H4DOTC (indicating Turbocharged, likely EJ257 for STI)
👋 Introduction
Market Position
Positioning:
Performance-oriented compact car with rally heritage, targeting enthusiasts and performance drivers.
Competitive Analysis
Competitors 2006:
Mitsubishi Lancer Evolution, Honda Civic Si, Volkswagen GTI, Mazdaspeed3
Key Features
Performance Focus:
Legendary turbocharged EJ257 engine, Symmetrical All-Wheel Drive, performance-tuned suspension and chassis.
Rally Heritage:
Direct lineage from Subaru's World Rally Championship success.
Manual Value Proposition
Value For Owners:
Essential for owners seeking to perform their own maintenance, diagnostics, and repairs, ensuring optimal performance and longevity of their STI.
📋 Manual Details
Coverage Areas
Main Areas:
Engine (STI H4SO, H4DOTC Turbo), Transmission, Chassis, Body, Wiring
Page Count
Estimated Pages:
1500+
Manual Type
Type:
Factory Service Workshop Repair Manual
Language
Language:
English
Format
Format:
Digital (likely PDF)
📖 Manual Coverage
Systems Covered
Engine Systems:
Engine mechanical (EJ257, EJ253 variants), lubrication, cooling, fuel delivery, ignition, emissions control, turbocharger system, exhaust, engine diagnostics, ECU tuning parameters (for STI)
Transmission Systems:
Manual transmission (TY757/TY758 for STI), clutch system, driveline, AWD system (VDC - Vehicle Dynamics Control)
Chassis Systems:
Suspension (front strut, rear multi-link), steering, brakes (ABS, EBD), wheel bearings, frame/unibody structure
Body Systems:
Body panels, doors, windows, interior trim, exterior trim, lighting, safety restraints (airbags, seatbelts)
Electrical Systems:
Wiring diagrams (comprehensive), starting and charging, lighting, instrumentation, HVAC controls, power accessories, ECU pinouts, sensor locations, diagnostic trouble codes (DTCs)
Procedures Included
Maintenance Procedures:
Scheduled maintenance intervals, oil changes, filter replacements, fluid checks and changes, spark plug replacement, belt inspections/replacement
Repair Procedures:
Engine component removal/installation (pistons, connecting rods, crankshaft, cylinder heads, valve train), turbocharger overhaul, clutch replacement, transmission rebuild, suspension component replacement, brake caliper overhaul, body panel repair, interior component disassembly
Diagnostic Procedures:
Troubleshooting common problems, symptom-based diagnostics, wiring harness testing, sensor testing, ECU diagnostic procedures, use of Subaru Select Monitor (SSM) or equivalent diagnostic tools
Special Procedures:
Engine timing belt replacement (if applicable to the specific engine variant, though EJ257 typically uses a timing chain or has a robust belt system), turbocharger balancing, AWD system bleeding, VDC calibration
Technical Depth
Depth:
Comprehensive: Covers everything from basic maintenance and diagnostics to complete engine rebuilds, transmission overhauls, and body/electrical system repairs. Includes torque specifications, clearances, and detailed schematics.
📊 Manual Specifications
File Format
Digital Format:
PDF (Searchable, high-resolution scans of original factory documentation)
Print Quality
Scan Quality:
High resolution, clear text and diagrams
Binding Type
Binding Type:
N/A (Digital Format)
Paper Type
Paper Type:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Model:
EJ257 (STI)
Type:
2.5L (2457cc) DOHC 16-valve turbocharged flat-four (Boxer)
Bore X Stroke:
99.5 mm x 79.0 mm
Compression Ratio:
8.5:1
Horsepower Psi:
320 hp @ 6400 rpm (approx.)
Torque Lb-Ft:
330 lb-ft @ 4000 rpm (approx.)
Turbocharger:
IHI VF39 (twin-scroll, intercooled)
Fuel System:
Sequential multi-port fuel injection (MPI), Denso 550cc fuel injectors
Ignition System:
Distributorless ignition system (DIS) with coil-on-plug ignition
Engine Code Secondary Non Sti:
H4SO (likely referring to naturally aspirated models like the 2.5i) - typically 2.5L EJ253, 165 hp, single-scroll turbo not applicable.
Engine Code Turbo Variant:
H4DOTC (referring to STI's turbocharged engine - EJ257)
Performance
0 60 Mph Times:
Approximately 4.4 seconds
🔧 Transmission
Standard
Type:
6-speed manual (TY757/TY758)
Optional
Type:
N/A for STI (Manual only)
Features
Drivetrain:
Symmetrical All-Wheel Drive with Driver Controlled Centre Differential (DCCD)
Gear Ratios Sti:
Refer to manual for specific ratios (e.g., 1st: 3.636, 2nd: 2.235, 3rd: 1.520, 4th: 1.121, 5th: 0.911, 6th: 0.719)
Transmission Fluid Spec:
API GL-5, SAE 75W-90 (Subaru Extra-S or equivalent)
📐 Dimensions
Exterior
Wheelbase:
103.5 inches (2630 mm)
Length:
173.8 inches (4415 mm)
Width:
69.7 inches (1770 mm)
Height:
57.7 inches (1465 mm)
Weights
Curb Weight:
3370 lbs (1528 kg) approx.
Gross Vehicle Weight Rating:
Refer to manual/vehicle placard
Towing Capacity:
Not rated/Recommended not to tow
🛡️ Safety Features
Ratings
NHTSA Front Impact:
5-Star (2006 model year)
IIHS Side Impact:
Good (2006 model year, specific structure depends on tests)
Active Features
Brake Assist:
Yes (BA)
Electronic Stability:
Yes (VDC - Vehicle Dynamics Control)
Traction Control:
Yes (TCS)
Passive Features
Airbags:
Front, Side, Curtain Airbags
Seatbelts:
Pretensioner and load limiter equipped front seatbelts
Child Anchors:
LATCH system
💡 Technology Features
Infotainment
Audio System:
AM/FM stereo with CD player, premium audio options may include subwoofer and amplifier.
Driver Assistance
ABS:
Yes, with Electronic Brake-force Distribution (EBD)
Vdc:
Vehicle Dynamics Control (stability and traction control)
Connectivity
Bluetooth:
N/A (Not standard on 2006 models)
Aux Input:
Likely available on higher trims or aftermarket installations.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,000-5,000 miles or 3-6 months (severe use may require more frequent changes, consult manual)
Engine Oil Filter:
Subaru OEM Part: 15208AA031 or equivalent
Spark Plugs:
Denso Iridium FK20HR11 or NGK SILFR6A (every 60,000 miles approx.)
Timing Belt Chain:
EJ257 typically has a robust timing belt, check manual for replacement interval (often 90,000-105,000 miles or 7-10 years)
Coolant Flush:
Every 30,000 miles or 3 years
Fluid Specifications
Engine Oil Type:
5W-30 Synthetic (API SN or newer)
Engine Oil Capacity:
4.8 US quarts (4.5 L) with filter change
Coolant Type:
Subaru Super Coolant (Blue) or equivalent ethylene glycol-based antifreeze
Brake Fluid Type:
DOT 3 or DOT 4
Power Steering Fluid:
ATF Dexron II/III or Subaru specification (consult manual)
Known Issues
Engine Common Problems:
Piston ring land failure (especially with aggressive tuning), head gasket leaks (less common on EJ257 than EJ253, but still a concern), turbocharger failure (VF39 is robust but not invincible), oil consumption.
Transmission Common Problems:
Synchro wear on 2nd and 3rd gears, clutch wear due to performance driving.
Chassis Common Problems:
Rusted brake lines, wheel bearing failure, worn suspension bushings.
📚 Vehicle History
Brand Heritage
Subaru Performance Legacy:
Long history of AWD vehicles and motorsport success, particularly in WRC.
Model Evolution
Impreza Generations:
Third generation (GD/GG chassis) which ran from 2000-2007 (US models often referred to as 'Bugeye' 2000-2002, 'Blobeye' 2003-2005, 'Hawkeye' 2006-2007).
2006 Model Year Update:
The 2006 model year represents the 'Hawkeye' refresh of the GD chassis, featuring updated styling (front and rear fascia, headlights).
Production
Manufacturing Location:
Gunma Plant, Japan
🏆 Awards & Recognition
Recognitions
Sport Compact Awards:
Consistently recognized by automotive media for performance and handling in its class.
Car And Driver Best 10:
While the STI specifically might not have made the '10 Best' list every year, the Impreza platform and Subaru's performance credentials are well-regarded.
Certifications
Emissions Standards:
Meets EPA and CARB emissions standards for the model year.
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