2004 Subaru Impreza WRX & STI Factory Service Repair Manual
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🏷️ Basic Information Identification Make: Subaru Model: Impreza WRX & STI Year: 2004 Codes Chassis Code: GDB 👋 Introduction Market Position Positioning: High-performance rally-bred sedan and hatchback known for its turbocharged Boxer engine and Symmetrical All-Wheel Drive system. Competes with vehicles like the Mitsubishi Lancer Evolution. Competitive Analysis Key Rivals 2004: Mitsubishi Lancer Evolution VIII, Subaru WRX (non-STI variants), possibly higher-performance trims of mainstream sedans. Key Features Performance Focus: Engineered for spirited driving, track days, and rallying. Features turbocharged power, advanced AWD, and robust chassis. User Base Target Audience: Enthusiasts, amateur mechanics, professional technicians, and owners seeking to maintain their performance vehicle. 📋 Manual Details Coverage Areas Primary Coverage: Full service, repair, and maintenance for 2004 Subaru Impreza WRX and STI models. Page Count Estimated Page Count: Refer to product description for exact count (typically 1000+ pages for comprehensive factory service manuals). Manual Type Type: Factory Service Repair Manual Language Language: English Format File Format: PDF 📖 Manual Coverage Systems Covered Engine Mechanical: Engine removal/installation, cylinder head, valve train, engine block, lubrication, intake/exhaust systems, timing procedures, chain/gear replacement. Engine Performance: Tune-up procedures, fuel and emissions control, ignition system, emissions control systems. Drivetrain: Transaxle, clutch, manual transmission, automatic transmission (if applicable to WRX/STI variants), differential, driveshaft. Chassis And Suspension: Steering system, suspension components, brake system (including ABS). Body And Interior: Body panels, interior components, heater, air conditioning, automatic climate control. Electrical: General electrical systems, wiring diagrams, Supplemental Restraint System (SRS), including diagnostics and component testing. Procedures Included Routine Maintenance: Scheduled maintenance tasks, fluid checks and changes, filter replacements. Engine Repair: Complete engine overhaul, component replacement, troubleshooting of internal engine issues. Transmission Service: Manual transmission overhaul, clutch replacement, differential service. Brake System Service: Brake pad replacement, rotor resurfacing/replacement, ABS system diagnostics and repair. Electrical Diagnostics: Wiring diagram interpretation, troubleshooting electrical faults, SRS system diagnostics. Air Conditioning Service: Refrigerant handling, system diagnostics, component replacement. Timing Procedures: Valve timing adjustment, chain/gear replacement, tensioner adjustment and release/reset methods, timing marks identification. Technical Depth Depth: Comprehensive, covering basic maintenance to complete engine and component rebuilds. Includes detailed specifications, troubleshooting guides, and diagnostic procedures suitable for professional technicians and advanced amateurs. 📊 Manual Specifications File Format Compatibility: All Versions of Windows & Mac Reader Requirements: Adobe PDF Reader Extraction Requirements: WinZip Print Quality Quality: Designed for clarity and legibility with easy-to-read type. Binding Type Binding: Digital (PDF file) Paper Type Paper Type: N/A (Digital Format) Searchability Text Searchable: Likely text-searchable within the PDF format, allowing for quick access to specific topics. ⚙️ Engine Specifications Primary Engine Engine Code: EJ207 (for STI, typically JDM spec in 2004, USDM WRX used EJ205) Engine Type: Horizontally Opposed (Boxer) Turbocharged DOHC 16-Valve Inline-4 Performance Sti Horsepower: Approx. 265-280 PS (195-206 kW; 261-276 hp) - varies by market and specific tune. Sti Torque: Approx. 343-358 Nm (253-264 lb-ft) Wrx Horsepower Usdm: Approx. 227 hp (169 kW; 230 PS) Wrx Torque Usdm: Approx. 217 lb-ft (294 Nm) Fuel System Fuel Delivery: Multi-point Fuel Injection (MPI) with Turbocharger Recommended Fuel: Premium Unleaded Gasoline (91 Octane or higher) Cooling System Coolant Capacity: Approx. 6.7 Liters (7.1 US Quarts) - refer to manual for exact amount. Lubrication System Oil Capacity With Filter: Approx. 4.5 Liters (4.8 US Quarts) - refer to manual for exact amount. Recommended Engine Oil: SAE 5W-30 Synthetic (or as specified by Subaru for performance use). 🔧 Transmission Standard Type: 6-Speed Manual Transmission (STI), 5-Speed Manual Transmission (WRX) Optional Type: Automatic Transmission not typically offered on WRX/STI performance models of this era, but verify specific market packages. Features AWD System: Subaru Symmetrical All-Wheel Drive with Driver Controlled Center Differential (DCCD) on STI. Fluid Specifications Manual Transmission Fluid: GL-5 Hypoid Gear Oil, SAE 75W-90 (refer to manual for exact Subaru specifications and capacities). Differential Fluid: GL-5 Hypoid Gear Oil, SAE 75W-90 (front and rear differentials). 📐 Dimensions Exterior Wheelbase: Approx. 2,510 mm (98.8 inches) Length: Approx. 4,405 mm (173.4 inches) Width: Approx. 1,740 mm (68.5 inches) Height: Approx. 1,415 mm (55.7 inches) Weights Curb Weight: Approx. 1,400-1,450 kg (3,086-3,197 lbs) - varies by trim and options. Gross Vehicle Weight Rating: Refer to vehicle placard/manual. Towing Capacity: Not specified/intended for towing. Wheel And Tire Wheelbase Sti: 2510 mm (98.8 in) Wheelbase Wrx: 2510 mm (98.8 in) Bolt Pattern: 5 x 100 mm Tire Size Sti Standard: 225/45R17 Tire Size Wrx Standard: 215/45R17 (or 205/55R16 on some base models) 🛡️ Safety Features Ratings NHTSA Front Impact: Not explicitly rated for 2004 model year in all markets; consult specific regional reports if available. Generally considered robust for its class. IIHS Ratings: Refer to IIHS archives for specific crash test performance. Active Features ABS: Standard Anti-lock Braking System Traction Control: Limited Slip Differentials (Front/Rear), Driver Controlled Center Differential (DCCD on STI) Passive Features Airbags: Driver and Passenger Frontal Airbags (SRS) Srs System Coverage: Manual provides detailed procedures for...
High-performance rally-bred sedan and hatchback known for its turbocharged Boxer engine and Symmetrical All-Wheel Drive system. Competes with vehicles like the Mitsubishi Lancer Evolution.
Brake pad replacement, rotor resurfacing/replacement, ABS system diagnostics and repair.
Electrical Diagnostics:
Wiring diagram interpretation, troubleshooting electrical faults, SRS system diagnostics.
Air Conditioning Service:
Refrigerant handling, system diagnostics, component replacement.
Timing Procedures:
Valve timing adjustment, chain/gear replacement, tensioner adjustment and release/reset methods, timing marks identification.
Technical Depth
Depth:
Comprehensive, covering basic maintenance to complete engine and component rebuilds. Includes detailed specifications, troubleshooting guides, and diagnostic procedures suitable for professional technicians and advanced amateurs.
📊 Manual Specifications
File Format
Compatibility:
All Versions of Windows & Mac
Reader Requirements:
Adobe PDF Reader
Extraction Requirements:
WinZip
Print Quality
Quality:
Designed for clarity and legibility with easy-to-read type.
Binding Type
Binding:
Digital (PDF file)
Paper Type
Paper Type:
N/A (Digital Format)
Searchability
Text Searchable:
Likely text-searchable within the PDF format, allowing for quick access to specific topics.
⚙️ Engine Specifications
Primary Engine
Engine Code:
EJ207 (for STI, typically JDM spec in 2004, USDM WRX used EJ205)
Automatic Transmission not typically offered on WRX/STI performance models of this era, but verify specific market packages.
Features
AWD System:
Subaru Symmetrical All-Wheel Drive with Driver Controlled Center Differential (DCCD) on STI.
Fluid Specifications
Manual Transmission Fluid:
GL-5 Hypoid Gear Oil, SAE 75W-90 (refer to manual for exact Subaru specifications and capacities).
Differential Fluid:
GL-5 Hypoid Gear Oil, SAE 75W-90 (front and rear differentials).
📐 Dimensions
Exterior
Wheelbase:
Approx. 2,510 mm (98.8 inches)
Length:
Approx. 4,405 mm (173.4 inches)
Width:
Approx. 1,740 mm (68.5 inches)
Height:
Approx. 1,415 mm (55.7 inches)
Weights
Curb Weight:
Approx. 1,400-1,450 kg (3,086-3,197 lbs) - varies by trim and options.
Gross Vehicle Weight Rating:
Refer to vehicle placard/manual.
Towing Capacity:
Not specified/intended for towing.
Wheel And Tire
Wheelbase Sti:
2510 mm (98.8 in)
Wheelbase Wrx:
2510 mm (98.8 in)
Bolt Pattern:
5 x 100 mm
Tire Size Sti Standard:
225/45R17
Tire Size Wrx Standard:
215/45R17 (or 205/55R16 on some base models)
🛡️ Safety Features
Ratings
NHTSA Front Impact:
Not explicitly rated for 2004 model year in all markets; consult specific regional reports if available. Generally considered robust for its class.
IIHS Ratings:
Refer to IIHS archives for specific crash test performance.
Active Features
ABS:
Standard Anti-lock Braking System
Traction Control:
Limited Slip Differentials (Front/Rear), Driver Controlled Center Differential (DCCD on STI)
Passive Features
Airbags:
Driver and Passenger Frontal Airbags (SRS)
Srs System Coverage:
Manual provides detailed procedures for SRS system inspection, diagnosis, and repair, including airbag module replacement and sensor calibration.
Seatbelts:
Three-point inertia-reel seatbelts with pretensioners.
💡 Technology Features
Infotainment
Audio System:
Factory cassette/CD player with radio. Aftermarket upgrades common. Manual covers stereo system wiring and installation for troubleshooting.
Driver Assistance
AWD Features:
Subaru's Symmetrical All-Wheel Drive with Viscous coupling center differential (WRX) and Driver Controlled Center Differential (STI) are key technological features for grip and handling.
Connectivity
Wiring Diagrams:
Extensive wiring diagrams are included, crucial for diagnosing and repairing electrical systems, including aftermarket modifications.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,000-5,000 miles or 3-6 months, especially under severe driving conditions. Refer to manual for precise recommendations.
Spark Plug Replacement:
Typically around 60,000 miles for iridium plugs, or 30,000 miles for standard plugs. Refer to manual for specific plug type and interval.
Timing Belt Replacement:
For EJ205 (WRX), typically 105,000 miles or 7 years. For EJ207 (STI), which uses a timing *chain*, refer to manual for chain tensioner and guide inspection intervals. Some early EJ205s might have had shorter intervals or different recommended types.
Fluid Specifications
Coolant Type:
Subaru Super Coolant (Blue) or equivalent ethylene glycol-based coolant with corrosion inhibitors.
Brake Fluid Type:
DOT 3 or DOT 4 High-Temperature Brake Fluid.
Clutch Fluid Type:
DOT 3 or DOT 4 Brake Fluid (shared reservoir with brakes).
Known Issues
Ring Land Failure:
A known potential issue with EJ205/EJ207 engines, particularly when subjected to aggressive tuning or sustained high boost. Manual provides guidance on engine assembly and torque specifications crucial for prevention.
Clutch Wear:
Performance driving can accelerate clutch wear. Manual covers clutch inspection, replacement, and adjustment.
Turbocharger Issues:
Turbo seals, wastegate issues, and intercooler pipe leaks can occur. Manual details turbo inspection and repair procedures.
Differential And AWD System:
Maintenance of the AWD system, including differential fluid changes and DCCD operation checks (STI), is critical. Manual provides specific procedures.
📚 Vehicle History
Brand Heritage
Subaru Rally Heritage:
Subaru has a long and successful history in motorsports, particularly in the World Rally Championship (WRC), with the Impreza being a dominant force. This heritage is reflected in the WRX and STI models.
Model Evolution
Gd Chassis Generation:
The 2004 model year falls within the 'GD' chassis generation (second generation Impreza), which saw significant updates and performance enhancements, especially with the introduction of the STI variant to various markets.
Production
Manufacturing Location:
Japan
🏆 Awards & Recognition
Recognitions
Rally Credentials:
The Impreza WRX and STI are renowned for their motorsport success and performance credentials, often lauded by automotive journalists for their handling and acceleration.
Ratings
Performance Reviews:
Consistently ranked highly by automotive publications for its driving dynamics and affordability in the performance car segment.
Certifications
Manual Certification:
Factory-produced documentation, ensuring accuracy and completeness for repair and maintenance.
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