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2004 Subaru Impreza WRX STi Workshop Service Repair Manual

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$141.00
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🏷️ Basic Information Identification Make: Subaru Model: Impreza WRX STi Year: 2004 Chassis Code: GDB (Wide Body) Market Segment: Compact Sport Sedan / Hatchback 👋 Introduction Market Position Historical Context: The 2004 Impreza WRX STi (GDB chassis) represents a significant evolution of Subaru's rally-bred performance icon, building on the legacy of the GC8 chassis. This model introduced the wider body, improved suspension, and a more potent engine, solidifying its reputation as a highly capable all-wheel-drive performance car. Competitive Analysis Competitors: Competed against performance variants of cars like the Mitsubishi Lancer Evolution, Ford Focus RS, Volkswagen Golf R32, and various European hot hatches. Key Features Performance Differentiation: Renowned for its Symmetrical All-Wheel Drive system, turbocharged Boxer engine, and robust chassis, offering exceptional grip and handling in diverse conditions. Value Proposition Manual Benefit: This manual empowers owners and enthusiasts to perform intricate maintenance and repairs, significantly reducing reliance on dealership services and preserving the vehicle's performance potential. 📋 Manual Details Coverage Areas Manual Type: Workshop Service Repair Manual Language: English Format: Digital (likely PDF) Completeness: 100% Complete, no missing/corrupt pages Delivery Method: Instant Download 📖 Manual Coverage Systems Covered Engine: Complete overhaul, rebuilding, performance tuning, diagnostics, troubleshooting Engine Management: Engine control unit (ECU), sensors, actuators, fuel injection, ignition system Transmission: Manual transmission (TY757VW1AA), removal, installation, in-car servicing, lubrication Drivetrain: All-Wheel Drive (AWD) system, differentials (front, center, rear), U-Joints, CV-Joints Brakes: Hydraulic system, anti-lock braking system (ABS), brake pad/rotor replacement, caliper servicing, bleeding procedures Suspension: Front and rear suspension components, shock absorbers, springs, bushings, alignment procedures and specifications Steering: Power steering system, steering rack, tie rods, alignment specifications Electrical System: Complete wiring diagrams, battery, charging system, starting system, lighting, accessories, fuses, relays Climate Control: Air conditioning (AC) system, refrigerant capacities, compressor, condenser, evaporator servicing Body And Trim: Interior and exterior trim removal/installation, sunroof operation and servicing Procedures Included Maintenance: Factory maintenance schedules and charts, fluid changes (oil, coolant, brake, transmission, differential), filter replacements (oil, air, fuel, cabin) Repair: Step-by-step instructions for all major component repairs and replacements Troubleshooting: Diagnostic trouble codes (DTCs), computer diagnostic trouble tree charts, troubleshooting guides for common driving concerns Diagnostics: Detailed diagnostic procedures for engine performance, emissions, and other systems Timing Belt: Timing belt replacement procedures, tensioner adjustment, serpentine belt routings with diagrams Alignment: Front end and alignment procedures and specifications Wiring: Complete wiring diagrams for all vehicle systems Torque Specifications: Complete torque specifications for all fasteners Technical Depth Depth: Comprehensive, from basic maintenance to complete engine and transmission rebuilds Detail Level: Highly detailed with step-by-step instructions, diagrams, and illustrations Target Audience: Professional technicians, mechanics, and DIY enthusiasts 📊 Manual Specifications File Format File Format: Likely PDF (searchable text and high-resolution images) Print Quality Image Quality: High-resolution illustrations and pictures Text Clarity: Clear and easy-to-read text Binding Type Binding: Not applicable for digital format, but implies a complete, organized document Paper Type Paper Type: Not applicable for digital format ⚙️ Engine Specifications Primary Engine Engine Code: EJ257 Engine Type: 2.5L DOHC 16-valve turbocharged flat-four (Boxer) Performance Horsepower: 300 PS (296 hp) at 6000 rpm (JDM/Euro spec), 300 hp at 6000 rpm (USDM spec) Torque: 350 Nm (258 lb-ft) at 4000 rpm (JDM/Euro spec), 300 lb-ft at 4000 rpm (USDM spec) Fuel System Fuel Delivery: Sequential multi-port fuel injection (MPI) Turbocharger: IHI VF39 (USDM) or VF37 (JDM), twin-scroll Engine Management ECU: ECU controlled ignition timing and fuel injection Timing Timing Belt Type: Timing Belt driven camshafts 🔧 Transmission Standard Type: 6-speed Manual Transmission (TY757VW1AA) Optional Type: Not available for the WRX STi model Features All Wheel Drive: Symmetrical All-Wheel Drive with Driver Controlled Center Differential (DCCD) Clutch: Hydraulically actuated, single-plate, dry-type clutch 📐 Dimensions Exterior Length: Approximately 4,415 mm (173.8 in) Width: Approximately 1,770 mm (69.7 in) Height: Approximately 1,400 mm (55.1 in) Wheelbase: Approximately 2,510 mm (98.8 in) Weights Curb Weight: Approximately 1,460 kg (3,219 lbs) Gross Vehicle Weight Rating: Varies by market, consult specific vehicle documentation 🛡️ Safety Features Ratings NHTSA Front Impact: 4-star driver, 4-star passenger (as per NHTSA 2004 data) IIHS Side Impact: Acceptable (as per IIHS 2004 data) Active Features ABS: Standard Anti-lock Braking System (ABS) AWD: Symmetrical All-Wheel Drive with DCCD Passive Features Airbags: Driver and front passenger airbags, side airbags (market dependent) Seatbelts: 3-point height-adjustable front seatbelts with pretensioners and load limiters Rollover Protection: Reinforced chassis structure 💡 Technology Features Infotainment Audio System: Factory radio with CD player, AM/FM tuner, and speakers. Aftermarket head unit upgrades are common. Instrumentation: Performance-oriented instrument cluster with boost gauge, tachometer, speedometer, and auxiliary gauges. Driver Assistance Traction Control: Standard stability and traction control systems (VDC - Vehicle Dynamics Control) that work in conjunction with the AWD system. Connectivity Standard Features: Limited by 2004 standards, typically no factory Bluetooth or advanced connectivity features. Aux input for audio devices may be present on some models. 🔧 Maintenance Service Intervals...
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2004 Subaru Impreza WRX STi Workshop Service Repair Manual
🏷️ Basic Information
Identification
Make:
Subaru
Model:
Impreza WRX STi
Year:
2004
Chassis Code:
GDB (Wide Body)
Market Segment:
Compact Sport Sedan / Hatchback
👋 Introduction
Market Position
Historical Context:
The 2004 Impreza WRX STi (GDB chassis) represents a significant evolution of Subaru's rally-bred performance icon, building on the legacy of the GC8 chassis. This model introduced the wider body, improved suspension, and a more potent engine, solidifying its reputation as a highly capable all-wheel-drive performance car.
Competitive Analysis
Competitors:
Competed against performance variants of cars like the Mitsubishi Lancer Evolution, Ford Focus RS, Volkswagen Golf R32, and various European hot hatches.
Key Features
Performance Differentiation:
Renowned for its Symmetrical All-Wheel Drive system, turbocharged Boxer engine, and robust chassis, offering exceptional grip and handling in diverse conditions.
Value Proposition
Manual Benefit:
This manual empowers owners and enthusiasts to perform intricate maintenance and repairs, significantly reducing reliance on dealership services and preserving the vehicle's performance potential.
📋 Manual Details
Coverage Areas
Manual Type:
Workshop Service Repair Manual
Language:
English
Format:
Digital (likely PDF)
Completeness:
100% Complete, no missing/corrupt pages
Delivery Method:
Instant Download
📖 Manual Coverage
Systems Covered
Engine:
Complete overhaul, rebuilding, performance tuning, diagnostics, troubleshooting
Engine Management:
Engine control unit (ECU), sensors, actuators, fuel injection, ignition system
Transmission:
Manual transmission (TY757VW1AA), removal, installation, in-car servicing, lubrication
Drivetrain:
All-Wheel Drive (AWD) system, differentials (front, center, rear), U-Joints, CV-Joints
Brakes:
Hydraulic system, anti-lock braking system (ABS), brake pad/rotor replacement, caliper servicing, bleeding procedures
Suspension:
Front and rear suspension components, shock absorbers, springs, bushings, alignment procedures and specifications
Steering:
Power steering system, steering rack, tie rods, alignment specifications
Electrical System:
Complete wiring diagrams, battery, charging system, starting system, lighting, accessories, fuses, relays
Climate Control:
Air conditioning (AC) system, refrigerant capacities, compressor, condenser, evaporator servicing
Body And Trim:
Interior and exterior trim removal/installation, sunroof operation and servicing
Procedures Included
Maintenance:
Factory maintenance schedules and charts, fluid changes (oil, coolant, brake, transmission, differential), filter replacements (oil, air, fuel, cabin)
Repair:
Step-by-step instructions for all major component repairs and replacements
Troubleshooting:
Diagnostic trouble codes (DTCs), computer diagnostic trouble tree charts, troubleshooting guides for common driving concerns
Diagnostics:
Detailed diagnostic procedures for engine performance, emissions, and other systems
Timing Belt:
Timing belt replacement procedures, tensioner adjustment, serpentine belt routings with diagrams
Alignment:
Front end and alignment procedures and specifications
Wiring:
Complete wiring diagrams for all vehicle systems
Torque Specifications:
Complete torque specifications for all fasteners
Technical Depth
Depth:
Comprehensive, from basic maintenance to complete engine and transmission rebuilds
Detail Level:
Highly detailed with step-by-step instructions, diagrams, and illustrations
Target Audience:
Professional technicians, mechanics, and DIY enthusiasts
📊 Manual Specifications
File Format
File Format:
Likely PDF (searchable text and high-resolution images)
Print Quality
Image Quality:
High-resolution illustrations and pictures
Text Clarity:
Clear and easy-to-read text
Binding Type
Binding:
Not applicable for digital format, but implies a complete, organized document
Paper Type
Paper Type:
Not applicable for digital format
⚙️ Engine Specifications
Primary Engine
Engine Code:
EJ257
Engine Type:
2.5L DOHC 16-valve turbocharged flat-four (Boxer)
Performance
Horsepower:
300 PS (296 hp) at 6000 rpm (JDM/Euro spec), 300 hp at 6000 rpm (USDM spec)
Torque:
350 Nm (258 lb-ft) at 4000 rpm (JDM/Euro spec), 300 lb-ft at 4000 rpm (USDM spec)
Fuel System
Fuel Delivery:
Sequential multi-port fuel injection (MPI)
Turbocharger:
IHI VF39 (USDM) or VF37 (JDM), twin-scroll
Engine Management
ECU:
ECU controlled ignition timing and fuel injection
Timing
Timing Belt Type:
Timing Belt driven camshafts
🔧 Transmission
Standard
Type:
6-speed Manual Transmission (TY757VW1AA)
Optional
Type:
Not available for the WRX STi model
Features
All Wheel Drive:
Symmetrical All-Wheel Drive with Driver Controlled Center Differential (DCCD)
Clutch:
Hydraulically actuated, single-plate, dry-type clutch
📐 Dimensions
Exterior
Length:
Approximately 4,415 mm (173.8 in)
Width:
Approximately 1,770 mm (69.7 in)
Height:
Approximately 1,400 mm (55.1 in)
Wheelbase:
Approximately 2,510 mm (98.8 in)
Weights
Curb Weight:
Approximately 1,460 kg (3,219 lbs)
Gross Vehicle Weight Rating:
Varies by market, consult specific vehicle documentation
🛡️ Safety Features
Ratings
NHTSA Front Impact:
4-star driver, 4-star passenger (as per NHTSA 2004 data)
IIHS Side Impact:
Acceptable (as per IIHS 2004 data)
Active Features
ABS:
Standard Anti-lock Braking System (ABS)
AWD:
Symmetrical All-Wheel Drive with DCCD
Passive Features
Airbags:
Driver and front passenger airbags, side airbags (market dependent)
Seatbelts:
3-point height-adjustable front seatbelts with pretensioners and load limiters
Rollover Protection:
Reinforced chassis structure
💡 Technology Features
Infotainment
Audio System:
Factory radio with CD player, AM/FM tuner, and speakers. Aftermarket head unit upgrades are common.
Instrumentation:
Performance-oriented instrument cluster with boost gauge, tachometer, speedometer, and auxiliary gauges.
Driver Assistance
Traction Control:
Standard stability and traction control systems (VDC - Vehicle Dynamics Control) that work in conjunction with the AWD system.
Connectivity
Standard Features:
Limited by 2004 standards, typically no factory Bluetooth or advanced connectivity features. Aux input for audio devices may be present on some models.
🔧 Maintenance
Service Intervals
Oil Change:
Every 3,750 miles or 6 months, or every 7,500 miles/12 months with synthetic oil (consult manual for specific recommendation)
Timing Belt:
Recommended replacement every 90,000-105,000 miles or 7-8 years (critical component)
Spark Plugs:
Replace at 30,000-60,000 miles depending on type (iridium recommended)
Fluid Specifications
Engine Oil:
SAE 5W-30 or 10W-30, API SG/SH/SJ/SL or ACEA A1/A2/A3 (Synthetic recommended for performance driving)
Coolant:
Subaru Super Coolant (Blue) or equivalent ethylene glycol-based coolant with corrosion inhibitors (50/50 mix with distilled water)
Transmission Fluid:
API GL-5, SAE 75W-90 (Subaru Extra-S or equivalent)
Differential Fluid:
API GL-5, SAE 75W-90 (Rear differential), API GL-5, SAE 75W-90 (Front differential)
Known Issues
Head Gaskets:
While less common on the EJ257 compared to earlier EJ25s, monitoring for coolant leaks and oil in coolant is still prudent.
Ring Land Failure:
Can occur on aggressively tuned engines or those consistently subjected to high loads without proper maintenance. Proper fueling and tuning are critical.
Clutch Wear:
Performance driving can accelerate clutch wear.
Turbo Failure:
Regular oil changes and allowing the turbo to cool down after spirited driving can prolong its life.
📚 Vehicle History
Brand Heritage
Rally Legacy:
Subaru's deep roots in the World Rally Championship (WRC) heavily influenced the Impreza WRX STi's development, imbuing it with performance engineering and a distinctive identity.
Model Evolution
Gdb Generation:
The 2004 model is part of the second generation (GDB) Impreza, a significant redesign from the previous GC8 generation, featuring a wider track and bodywork for improved stability and handling.
Production
Manufacturing Location:
Japan
Key Variants:
Available in Sedan and Hatchback (Sport Wagon) body styles, with JDM, Euro, and USDM specifications differing slightly in engine tuning and features.
🏆 Awards & Recognition
Recognitions
Car And Driver 10Best:
The Impreza WRX was a frequent contender on Car and Driver's 10Best lists in its era, recognizing its exceptional performance value.
Rally Car Of The Year:
The Impreza platform consistently earned accolades in rally racing worldwide, bolstering its performance image.
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