Your shopping cart
😊 Product added to cart successfully   Product removed to cart successfully
Your shopping cart is empty!
Continue shopping
1 of 5

2004 SUBARU LEGACY Service Repair Manual - DIY Factory Service / Workshop Repair / Maintenance Manual - 04 LEGACY * (109 MB)

Regular price
$133.00
Sale price
$133.00
Regular price
🏷️ Basic Information Identification Make: Subaru Model: Legacy Year: 2004 Generation Generation Designation: BP/BL Codes Chassis Code: BP (Wagon), BL (Sedan) 👋 Introduction Market Position Segment: Mid-size Sedan and Wagon Key Selling Points: Symmetrical All-Wheel Drive, boxer engine, safety, practicality Competitive Analysis Primary Competitors: Toyota Camry, Honda Accord, Mazda6, Nissan Altima Key Features Drivetrain Standard: Symmetrical All-Wheel Drive (AWD) Engine Layout: Horizontally-opposed (Boxer) Body Styles: 4-door Sedan, 5-door Wagon 📋 Manual Details Coverage Areas Primary Coverage: North America Secondary Coverage: Global specifications may vary slightly Page Count Estimated Page Count: 1500-2000+ (Typical for comprehensive factory service manuals) Manual Type Manual Type: Factory Service Manual / Workshop Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine Mechanical: Engine assembly, cylinder head, block, pistons, crankshaft, camshafts, valve train, timing system (belts/chains), lubrication system, cooling system Engine Performance: Fuel injection, ignition system, emissions control (EGR, catalytic converter), intake and exhaust systems, turbocharging (if applicable) Transmission Manual: Clutch operation, gear shifting mechanism, internal components, maintenance, and repair Transmission Automatic: Torque converter, planetary gear sets, valve body, hydraulic system, electronic controls, maintenance, and repair Drivetrain: Front and rear differentials, driveshafts, CV joints, AWD system operation and maintenance Suspension: Front struts/coilovers, rear multi-link suspension, control arms, bushings, springs, shock absorbers, sway bars Steering: Power steering system (hydraulic), steering rack, steering column, tie rods Brakes: Front and rear disc brakes, ABS (Anti-lock Braking System), brake hydraulics, parking brake Electrical System: Battery, alternator, starter, wiring diagrams, fuses, relays, lighting system, horns Body And Chassis: Body panels, doors, hoods, trunk, glass, interior trim, structural components, corrosion protection HVAC: Heating, ventilation, and air conditioning systems, refrigerant service Safety Systems: Airbag system (SRS), seat belts, child seat anchors (ISOFIX) Diagnostics: OBD-II (On-Board Diagnostics), diagnostic trouble codes (DTCs), troubleshooting procedures Procedures Included Scheduled Maintenance: Oil changes, filter replacements, fluid checks, tire rotations, brake inspections, belt inspections Engine Repair: Engine overhaul, head gasket replacement, timing belt/chain replacement, piston ring replacement, bearing replacement Transmission Repair: Clutch replacement, transmission fluid and filter changes, torque converter replacement, internal transmission component repair Brake Service: Brake pad and rotor replacement, caliper service, brake fluid flush and bleed, ABS component testing Suspension And Steering Repair: Strut/shock replacement, control arm bushing replacement, ball joint replacement, tie rod end replacement, power steering pump and rack replacement Electrical Diagnostics And Repair: Wiring harness repair, sensor testing, actuator diagnosis, starter and alternator testing and replacement Bodywork And Trim: Door panel removal, exterior trim replacement, glass replacement, bumper repair/replacement HVAC Service: Evaporator and condenser replacement, blower motor replacement, refrigerant recharge Safety System Service: Airbag module replacement, seat belt replacement, seat belt pretensioner replacement Troubleshooting: Diagnostic flowcharts, symptom-based troubleshooting guides Technical Depth Depth Of Coverage: Comprehensive (covers basic maintenance to full engine and transmission rebuilds) Diagnostic Tools: Specifies use of Subaru Select Monitor (SSM) or equivalent diagnostic scan tools Special Tools: Lists required Subaru special tools with part numbers for specific procedures Torque Specifications: Detailed torque values for all fasteners Clearances And Tolerances: Engine bearing clearances, piston ring gap, valve lash specifications Wiring Diagrams: Detailed color-coded electrical schematics for all systems Illustrations And Diagrams: High-quality diagrams, exploded views, and step-by-step illustrations 📊 Manual Specifications File Format File Format: PDF (Portable Document Format) Searchability: Text-searchable PDF for easy information retrieval Print Quality Print Feature: Printable pages (individual or complete manual) Binding Type Binding Type Digital: N/A (Digital format) Paper Type Paper Type Digital: N/A (Digital format) ⚙️ Engine Specifications Primary Engine Engine Code: EJ253 (2.5L SOHC Non-Turbo), EJ255 (2.5L DOHC Turbo - GT models) Engine Displacement: 2.5 Liters (2457 cc) Engine Configuration: Flat-4 (Boxer) Valvetrain: SOHC (Single Overhead Camshaft) for 2.5i, DOHC (Double Overhead Camshaft) with AVCS for GT models Performance Horsepower 2.5I: 165 hp @ 5600 rpm Torque 2.5I: 170 lb-ft @ 4000 rpm Horsepower 2.5Gt: 250 hp @ 5600 rpm (approx.) Torque 2.5Gt: 250 lb-ft @ 3600 rpm (approx.) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Fuel Type: Unleaded Gasoline Fuel Requirement Gt: Premium Unleaded (91 octane or higher recommended) 🔧 Transmission Standard Transmission Type: 5-Speed Manual Transmission Optional Transmission Type: 4-Speed Automatic Transmission with Sportshift Features AWD System: Symmetrical All-Wheel Drive with viscous center coupling Automatic Transmission Mode: Includes adaptive shift control 📐 Dimensions Exterior Length Sedan: 187.6 inches (4765 mm) Length Wagon: 189.1 inches (4803 mm) Width: 69.1 inches (1755 mm) Height Sedan: 57.9 inches (1470 mm) Height Wagon: 58.1 inches (1475 mm) Wheelbase: 104.0 inches (2640 mm) Weights Curb Weight Starting: 3340 lbs (approx. for 2.5i Manual Sedan) 🛡️ Safety Features Ratings NHTSA Front Impact Driver: 5-Star NHTSA Front Impact Passenger: 5-Star IIHS Front Offset Crash Rating: Good Active Features ABS: Standard (4-wheel disc ABS) Traction Control: Available on some trims Electronic Stability Control: Available on some trims Passive Features Airbags: Front airbags, front side-impact airbags Seatbelts: Three-point seatbelts in all positions, front seat pretensioners...
29 people are viewing this right now
Type: Car
Vendor:
Sku: 25219
Collections: ALL Subaru

AvailabilityIn stock

2004 SUBARU LEGACY Service Repair Manual - DIY Factory Service / Workshop Repair / Maintenance Manual - 04 LEGACY * (109 MB)2004 SUBARU LEGACY Service Repair Manual - DIY Factory Service / Workshop Repair / Maintenance Manual - 04 LEGACY * (109 MB)2004 SUBARU LEGACY Service Repair Manual - DIY Factory Service / Workshop Repair / Maintenance Manual - 04 LEGACY * (109 MB)2004 SUBARU LEGACY Service Repair Manual - DIY Factory Service / Workshop Repair / Maintenance Manual - 04 LEGACY * (109 MB)
🏷️ Basic Information
Identification
Make:
Subaru
Model:
Legacy
Year:
2004
Generation
Generation Designation:
BP/BL
Codes
Chassis Code:
BP (Wagon), BL (Sedan)
👋 Introduction
Market Position
Segment:
Mid-size Sedan and Wagon
Key Selling Points:
Symmetrical All-Wheel Drive, boxer engine, safety, practicality
Competitive Analysis
Primary Competitors:
Toyota Camry, Honda Accord, Mazda6, Nissan Altima
Key Features
Drivetrain Standard:
Symmetrical All-Wheel Drive (AWD)
Engine Layout:
Horizontally-opposed (Boxer)
Body Styles:
4-door Sedan, 5-door Wagon
📋 Manual Details
Coverage Areas
Primary Coverage:
North America
Secondary Coverage:
Global specifications may vary slightly
Page Count
Estimated Page Count:
1500-2000+ (Typical for comprehensive factory service manuals)
Manual Type
Manual Type:
Factory Service Manual / Workshop Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine assembly, cylinder head, block, pistons, crankshaft, camshafts, valve train, timing system (belts/chains), lubrication system, cooling system
Engine Performance:
Fuel injection, ignition system, emissions control (EGR, catalytic converter), intake and exhaust systems, turbocharging (if applicable)
Transmission Manual:
Clutch operation, gear shifting mechanism, internal components, maintenance, and repair
Transmission Automatic:
Torque converter, planetary gear sets, valve body, hydraulic system, electronic controls, maintenance, and repair
Drivetrain:
Front and rear differentials, driveshafts, CV joints, AWD system operation and maintenance
Suspension:
Front struts/coilovers, rear multi-link suspension, control arms, bushings, springs, shock absorbers, sway bars
Steering:
Power steering system (hydraulic), steering rack, steering column, tie rods
Brakes:
Front and rear disc brakes, ABS (Anti-lock Braking System), brake hydraulics, parking brake
Electrical System:
Battery, alternator, starter, wiring diagrams, fuses, relays, lighting system, horns
Body And Chassis:
Body panels, doors, hoods, trunk, glass, interior trim, structural components, corrosion protection
HVAC:
Heating, ventilation, and air conditioning systems, refrigerant service
Safety Systems:
Airbag system (SRS), seat belts, child seat anchors (ISOFIX)
Diagnostics:
OBD-II (On-Board Diagnostics), diagnostic trouble codes (DTCs), troubleshooting procedures
Procedures Included
Scheduled Maintenance:
Oil changes, filter replacements, fluid checks, tire rotations, brake inspections, belt inspections
Engine Repair:
Engine overhaul, head gasket replacement, timing belt/chain replacement, piston ring replacement, bearing replacement
Transmission Repair:
Clutch replacement, transmission fluid and filter changes, torque converter replacement, internal transmission component repair
Brake Service:
Brake pad and rotor replacement, caliper service, brake fluid flush and bleed, ABS component testing
Suspension And Steering Repair:
Strut/shock replacement, control arm bushing replacement, ball joint replacement, tie rod end replacement, power steering pump and rack replacement
Electrical Diagnostics And Repair:
Wiring harness repair, sensor testing, actuator diagnosis, starter and alternator testing and replacement
Bodywork And Trim:
Door panel removal, exterior trim replacement, glass replacement, bumper repair/replacement
HVAC Service:
Evaporator and condenser replacement, blower motor replacement, refrigerant recharge
Safety System Service:
Airbag module replacement, seat belt replacement, seat belt pretensioner replacement
Troubleshooting:
Diagnostic flowcharts, symptom-based troubleshooting guides
Technical Depth
Depth Of Coverage:
Comprehensive (covers basic maintenance to full engine and transmission rebuilds)
Diagnostic Tools:
Specifies use of Subaru Select Monitor (SSM) or equivalent diagnostic scan tools
Special Tools:
Lists required Subaru special tools with part numbers for specific procedures
Torque Specifications:
Detailed torque values for all fasteners
Clearances And Tolerances:
Engine bearing clearances, piston ring gap, valve lash specifications
Wiring Diagrams:
Detailed color-coded electrical schematics for all systems
Illustrations And Diagrams:
High-quality diagrams, exploded views, and step-by-step illustrations
📊 Manual Specifications
File Format
File Format:
PDF (Portable Document Format)
Searchability:
Text-searchable PDF for easy information retrieval
Print Quality
Print Feature:
Printable pages (individual or complete manual)
Binding Type
Binding Type Digital:
N/A (Digital format)
Paper Type
Paper Type Digital:
N/A (Digital format)
⚙️ Engine Specifications
Primary Engine
Engine Code:
EJ253 (2.5L SOHC Non-Turbo), EJ255 (2.5L DOHC Turbo - GT models)
Engine Displacement:
2.5 Liters (2457 cc)
Engine Configuration:
Flat-4 (Boxer)
Valvetrain:
SOHC (Single Overhead Camshaft) for 2.5i, DOHC (Double Overhead Camshaft) with AVCS for GT models
Performance
Horsepower 2.5I:
165 hp @ 5600 rpm
Torque 2.5I:
170 lb-ft @ 4000 rpm
Horsepower 2.5Gt:
250 hp @ 5600 rpm (approx.)
Torque 2.5Gt:
250 lb-ft @ 3600 rpm (approx.)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded Gasoline
Fuel Requirement Gt:
Premium Unleaded (91 octane or higher recommended)
🔧 Transmission
Standard
Transmission Type:
5-Speed Manual Transmission
Optional
Transmission Type:
4-Speed Automatic Transmission with Sportshift
Features
AWD System:
Symmetrical All-Wheel Drive with viscous center coupling
Automatic Transmission Mode:
Includes adaptive shift control
📐 Dimensions
Exterior
Length Sedan:
187.6 inches (4765 mm)
Length Wagon:
189.1 inches (4803 mm)
Width:
69.1 inches (1755 mm)
Height Sedan:
57.9 inches (1470 mm)
Height Wagon:
58.1 inches (1475 mm)
Wheelbase:
104.0 inches (2640 mm)
Weights
Curb Weight Starting:
3340 lbs (approx. for 2.5i Manual Sedan)
🛡️ Safety Features
Ratings
NHTSA Front Impact Driver:
5-Star
NHTSA Front Impact Passenger:
5-Star
IIHS Front Offset Crash Rating:
Good
Active Features
ABS:
Standard (4-wheel disc ABS)
Traction Control:
Available on some trims
Electronic Stability Control:
Available on some trims
Passive Features
Airbags:
Front airbags, front side-impact airbags
Seatbelts:
Three-point seatbelts in all positions, front seat pretensioners
💡 Technology Features
Infotainment
Audio System:
Standard AM/FM/CD player, optional premium audio system with subwoofer and amplifier.
Climate Control:
Manual or automatic climate control (available on higher trims).
Driver Assistance
Cruise Control:
Standard
Connectivity
Auxiliary Input:
Optional on some models.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,750 miles or 6 months, whichever comes first (severe driving conditions) or 7,500 miles or 12 months (normal driving conditions).
Engine Oil Filter Replacement:
Replace at every oil change.
Engine Air Filter Replacement:
Inspect every 15,000 miles; replace as needed. Replace every 30,000 miles if operating in dusty conditions.
Cabin Air Filter Replacement:
Replace annually or every 15,000 miles.
Transmission Fluid Change Manual:
Check periodically; replacement interval typically 60,000-100,000 miles, consult manual.
Transmission Fluid Change Automatic:
Check periodically; replace fluid and filter every 30,000-60,000 miles, consult manual.
Coolant Replacement:
Replace every 30,000 miles or 24 months. Subaru Super Coolant is recommended.
Spark Plug Replacement:
Replace every 60,000 miles for iridium spark plugs (standard on many models).
Fluid Specifications
Engine Oil Type:
SAE 5W-30 API Service SG, SH, SJ, SL, SM or ILSAC GF-2, GF-3, GF-4
Engine Oil Capacity:
4.8 US quarts (4.5 Liters) with filter (approx.)
Coolant Type:
Subaru Super Coolant (Blue) or equivalent ethylene glycol based antifreeze
Automatic Transmission Fluid Type:
Subaru ATF-HP (High Performance)
Manual Transmission Fluid Type:
Subaru 75W-90 GL-5 Gear Oil
Power Steering Fluid Type:
Subaru Genuine Power Steering Fluid or Dexron III/Mercon compatible fluid
Known Issues
Head Gasket Leaks:
While more common on earlier EJ25 engines (pre-2005), some models may still experience head gasket issues. The 2004 model year is on the cusp of this potential issue.
Catalytic Converter Failure:
Can occur due to age, mileage, or engine issues leading to rich fuel mixture.
Suspension Component Wear:
Bushings, ball joints, and tie rod ends can wear over time, leading to noise and steering issues.
📚 Vehicle History
Brand Heritage
Brand Focus:
Subaru is known for its Symmetrical All-Wheel Drive systems and horizontally-opposed Boxer engines, emphasizing safety and capability.
Model Evolution
Generation Introduction:
The BP/BL generation of the Subaru Legacy was introduced for the 2005 model year, meaning the 2004 model year represents the final year of the previous generation (BD/BG/BK).
Previous Generation:
The 2004 Legacy belongs to the third generation (BD/BG/BK, 1999-2004), which saw a significant redesign for the 2000 model year.
Production
Assembly Location:
Lafayette, Indiana, USA (Subaru of Indiana Automotive, Inc. - SIA)
🏆 Awards & Recognition
Recognitions
IIHS Top Safety Pick:
The 2004 Legacy often received good safety ratings from IIHS for its structural integrity.
Ratings
Consumer Reports Reliability:
Reliability ratings varied for this generation; consult specific year reports for detailed analysis.
Sale

Unavailable

Sold Out

img01