Subaru Legacy and Outback Factory Service Repair Manual 2010
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🏷️ Basic Information Identification Make: Subaru Model: Outback Year: 2010 👋 Introduction Market Position Market Position: Essential resource for Subaru Legacy and Outback owners and independent repair shops seeking professional-level repair and maintenance information. Competitive Analysis Competitors: Other OEM service manuals and aftermarket repair guides (e.g., Haynes, Chilton), but this is the direct factory source. Key Features Features: Step-by-step instructions, detailed diagrams, torque specifications, fluid capacities, electrical schematics, spare parts illustrations, exploded views. 📋 Manual Details Coverage Areas Coverage: Complete service and repair for 2010 Subaru Legacy and Outback Page Count Page Count: Undisclosed, but described as extremely detailed and complete Manual Type Manual Type: Factory Service Manual / Workshop Manual Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Systems: General Information, Engine, Injection/Ignition System, Clutch, Gearbox, Suspension System, Wheels, Braking System, Control Driving Instructions, Air Temperature Control System, Electrical System, Bodywork Engine Mechanical: Detailed coverage of engine assembly, disassembly, component inspection, timing belt/chain (if applicable), piston rings, bearings, cylinder head service, and crankshaft/camshaft procedures. Fuel And Emission Control: In-depth information on fuel injectors, fuel pump, fuel filter replacement, EVAP system diagnostics, oxygen sensors, and catalytic converter service. Ignition System: Spark plug replacement procedures, ignition coil testing and replacement, ignition timing specifications, and crank/cam sensor diagnostics. Procedures Included Procedures: Engine rebuilding, component replacement, fluid changes, electrical diagnostics, body repair, suspension adjustments, brake service, climate control system repair Torque Specifications: Extensive list of torque specifications for critical fasteners across all vehicle systems, ensuring proper assembly and preventing damage. Illustrations And Diagrams: Rich with detailed, high-quality illustrations, exploded views, and schematics to clarify complex procedures and component relationships. Technical Depth Depth: Comprehensive; from basic maintenance to advanced diagnostics and complete engine/transmission rebuilds Cooling System Cooling System Service: Radiator removal and installation, water pump replacement, thermostat service, coolant flush and fill procedures, and hose inspection. Lubrication System Lubrication System Service: Engine oil and filter change procedures, oil pan removal, oil pump inspection, and oil gallery cleaning. Manual Transmission Manual Transmission Service: Clutch assembly replacement, transmission fluid change, input/output shaft seal replacement, and internal gear inspection. Automatic Transmission Automatic Transmission Service: Torque converter removal/installation, ATF filter replacement, transmission fluid drain and fill, valve body service, and transmission control module (TCM) diagnostics. All Wheel Drive System AWD System Service: Differential fluid change (front and rear), transfer case service, and inspection of AWD components. Suspension Front Front Suspension Service: Strut/shock absorber replacement, control arm bushing replacement, ball joint inspection, tie rod end replacement, and wheel bearing service. Suspension Rear Rear Suspension Service: Rear shock absorber replacement, trailing arm bushing replacement, multi-link component service, and subframe mounting. Steering System Steering System Service: Power steering fluid flush, rack and pinion inspection, power steering pump replacement, and steering column linkage adjustment. Braking System Braking System Service: Brake pad and rotor replacement, brake caliper service, brake line bleeding, parking brake adjustment, and ABS modulator diagnostics. Wheels And Tires Wheels And Tires Service: Wheel alignment specifications, tire pressure monitoring system (TPMS) service, and wheel bolt torque specifications. Body And Chassis Body And Chassis Service: Door panel removal/installation, bumper cover replacement, headlight/taillight assembly service, and body panel alignment. Electrical System Electrical System Service: Detailed wiring diagrams for all vehicle systems, fuse and relay identification, starter motor and alternator service, battery testing, and power window/lock actuator troubleshooting. Climate Control Climate Control Service: A/C system refrigerant charging, compressor replacement, evaporator/condenser service, heater core replacement, and blower motor diagnosis. Diagnostic Troubleshooting Diagnostic Procedures: Step-by-step troubleshooting guides for common drivability issues, electrical faults, and system malfunctions, often referencing Diagnostic Trouble Codes (DTCs). 📊 Manual Specifications File Format File Format: PDF Print Quality Print Quality: Printable high-resolution pages Binding Type Binding Type: Digital (PDF) - no physical binding Paper Type Paper Type: N/A (digital format) ⚙️ Engine Specifications Primary Engine Engine Options: Likely covers the 2.5L EJ253 (SOHC) and 3.6L EZ36D (H6) engines commonly found in the 2010 models. Specific engine codes will be detailed in the manual. Engine Displacement: 2.5L (2457cc) and 3.6L (3630cc) Performance Performance Data: Manual will contain detailed performance specifications, including horsepower, torque curves, and operational parameters for all covered engine variants. Horsepower 2.5L: Approx. 170 hp @ 5800 rpm (EJ253) Torque 2.5L: Approx. 170 lb-ft @ 4400 rpm (EJ253) Horsepower 3.6L: Approx. 256 hp @ 6000 rpm (EZ36D) Torque 3.6L: Approx. 247 lb-ft @ 4400 rpm (EZ36D) Fuel System Fuel System Type: Fuel Injection (likely multi-point or sequential port injection), specific details on fuel pressure, injector flow rates, and pump specifications will be included. 🔧 Transmission Standard Standard Transmission: Likely covers both 5-speed manual and 5-speed automatic transmissions (e.g., 5EAT). Optional Optional Transmission: Not applicable for standard vs. optional, but covers multiple transmission types offered. Features Transmission Features: Detailed procedures for clutch replacement, transmission fluid changes, internal component diagnosis and repair, torque converter service, and electronic control unit (ECU)...
Complete service and repair for 2010 Subaru Legacy and Outback
Page Count
Page Count:
Undisclosed, but described as extremely detailed and complete
Manual Type
Manual Type:
Factory Service Manual / Workshop Manual
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Systems:
General Information, Engine, Injection/Ignition System, Clutch, Gearbox, Suspension System, Wheels, Braking System, Control Driving Instructions, Air Temperature Control System, Electrical System, Bodywork
Engine Mechanical:
Detailed coverage of engine assembly, disassembly, component inspection, timing belt/chain (if applicable), piston rings, bearings, cylinder head service, and crankshaft/camshaft procedures.
Fuel And Emission Control:
In-depth information on fuel injectors, fuel pump, fuel filter replacement, EVAP system diagnostics, oxygen sensors, and catalytic converter service.
Ignition System:
Spark plug replacement procedures, ignition coil testing and replacement, ignition timing specifications, and crank/cam sensor diagnostics.
Procedures Included
Procedures:
Engine rebuilding, component replacement, fluid changes, electrical diagnostics, body repair, suspension adjustments, brake service, climate control system repair
Torque Specifications:
Extensive list of torque specifications for critical fasteners across all vehicle systems, ensuring proper assembly and preventing damage.
Illustrations And Diagrams:
Rich with detailed, high-quality illustrations, exploded views, and schematics to clarify complex procedures and component relationships.
Technical Depth
Depth:
Comprehensive; from basic maintenance to advanced diagnostics and complete engine/transmission rebuilds
Cooling System
Cooling System Service:
Radiator removal and installation, water pump replacement, thermostat service, coolant flush and fill procedures, and hose inspection.
Lubrication System
Lubrication System Service:
Engine oil and filter change procedures, oil pan removal, oil pump inspection, and oil gallery cleaning.
Manual Transmission
Manual Transmission Service:
Clutch assembly replacement, transmission fluid change, input/output shaft seal replacement, and internal gear inspection.
Automatic Transmission
Automatic Transmission Service:
Torque converter removal/installation, ATF filter replacement, transmission fluid drain and fill, valve body service, and transmission control module (TCM) diagnostics.
All Wheel Drive System
AWD System Service:
Differential fluid change (front and rear), transfer case service, and inspection of AWD components.
Suspension Front
Front Suspension Service:
Strut/shock absorber replacement, control arm bushing replacement, ball joint inspection, tie rod end replacement, and wheel bearing service.
Suspension Rear
Rear Suspension Service:
Rear shock absorber replacement, trailing arm bushing replacement, multi-link component service, and subframe mounting.
Steering System
Steering System Service:
Power steering fluid flush, rack and pinion inspection, power steering pump replacement, and steering column linkage adjustment.
Braking System
Braking System Service:
Brake pad and rotor replacement, brake caliper service, brake line bleeding, parking brake adjustment, and ABS modulator diagnostics.
Wheels And Tires
Wheels And Tires Service:
Wheel alignment specifications, tire pressure monitoring system (TPMS) service, and wheel bolt torque specifications.
Body And Chassis
Body And Chassis Service:
Door panel removal/installation, bumper cover replacement, headlight/taillight assembly service, and body panel alignment.
Electrical System
Electrical System Service:
Detailed wiring diagrams for all vehicle systems, fuse and relay identification, starter motor and alternator service, battery testing, and power window/lock actuator troubleshooting.
Climate Control
Climate Control Service:
A/C system refrigerant charging, compressor replacement, evaporator/condenser service, heater core replacement, and blower motor diagnosis.
Diagnostic Troubleshooting
Diagnostic Procedures:
Step-by-step troubleshooting guides for common drivability issues, electrical faults, and system malfunctions, often referencing Diagnostic Trouble Codes (DTCs).
📊 Manual Specifications
File Format
File Format:
PDF
Print Quality
Print Quality:
Printable high-resolution pages
Binding Type
Binding Type:
Digital (PDF) - no physical binding
Paper Type
Paper Type:
N/A (digital format)
⚙️ Engine Specifications
Primary Engine
Engine Options:
Likely covers the 2.5L EJ253 (SOHC) and 3.6L EZ36D (H6) engines commonly found in the 2010 models. Specific engine codes will be detailed in the manual.
Engine Displacement:
2.5L (2457cc) and 3.6L (3630cc)
Performance
Performance Data:
Manual will contain detailed performance specifications, including horsepower, torque curves, and operational parameters for all covered engine variants.
Horsepower 2.5L:
Approx. 170 hp @ 5800 rpm (EJ253)
Torque 2.5L:
Approx. 170 lb-ft @ 4400 rpm (EJ253)
Horsepower 3.6L:
Approx. 256 hp @ 6000 rpm (EZ36D)
Torque 3.6L:
Approx. 247 lb-ft @ 4400 rpm (EZ36D)
Fuel System
Fuel System Type:
Fuel Injection (likely multi-point or sequential port injection), specific details on fuel pressure, injector flow rates, and pump specifications will be included.
🔧 Transmission
Standard
Standard Transmission:
Likely covers both 5-speed manual and 5-speed automatic transmissions (e.g., 5EAT).
Optional
Optional Transmission:
Not applicable for standard vs. optional, but covers multiple transmission types offered.
Features
Transmission Features:
Detailed procedures for clutch replacement, transmission fluid changes, internal component diagnosis and repair, torque converter service, and electronic control unit (ECU) integration.
📐 Dimensions
Exterior
Exterior Dimensions:
Manual may contain detailed chassis dimensions, body panel measurements, and component mounting points.
Interior
Interior Dimensions:
Information regarding interior component removal and installation procedures will be present.
Cargo
Cargo Specifications:
Details on tailgate, rear seat folding mechanisms, and associated trim removal/installation for accessing cargo area components.
Weights
Weight Specifications:
Manual will include curb weight, gross vehicle weight rating (GVWR), and tongue weight specifications if applicable.
🛡️ Safety Features
Ratings
Safety Ratings:
While the manual itself doesn't provide crash ratings, it details systems crucial for safety, such as brakes, airbags, and ABS.
Active Features
Active Safety Systems:
Coverage of Anti-lock Braking System (ABS), Electronic Stability Control (VDC - Vehicle Dynamics Control), and traction control systems.
Passive Features
Passive Safety Systems:
Detailed procedures for airbag system diagnosis, replacement, and related sensor calibration, as well as seat belt mechanisms.
💡 Technology Features
Infotainment
Infotainment Systems:
Covers installation, removal, and troubleshooting of audio systems, navigation units, and climate control interfaces.
Driver Assistance
Driver Assistance Features:
Details on systems like Subaru's VDC (Vehicle Dynamics Control), ABS, and potentially early iterations of adaptive cruise control or blind-spot monitoring if equipped on specific trims.
Connectivity
Connectivity Features:
Information related to vehicle wiring harnesses, sensor integration, and diagnostic port (OBD-II) communication protocols.
🔧 Maintenance
Service Intervals
Maintenance Schedule:
The manual will detail factory-recommended service intervals for oil changes, filter replacements, spark plugs, coolant, brake fluid, transmission fluid, and timing belt (if applicable to specific engines covered) based on mileage and time.
Oil Change Interval:
Typically every 3,750 miles (6,000 km) for severe driving conditions or 7,500 miles (12,000 km) for normal driving, though climate and driving habits are critical. Manual will specify.
Spark Plug Replacement Interval:
Around 60,000-100,000 miles for iridium spark plugs, specific interval depends on engine and plug type. Manual will confirm.
Timing Belt Replacement Interval:
If the 2.5L EJ253 uses a timing belt, the interval is typically around 105,000 miles or 7 years. The 3.6L EZ36D uses a timing chain. Manual will be definitive.
Fluid Specifications
Fluid Capacities And Types:
Provides exact fluid capacities (e.g., engine oil capacity, coolant capacity, transmission fluid capacity) and specific fluid types (e.g., engine oil viscosity grade like 0W-20 or 5W-30, coolant type, ATF type).
Engine Oil Type:
SAE 0W-20 (recommended for most climates), potentially SAE 5W-30 for warmer conditions (refer to manual for precise application).
Engine Oil Capacity:
Approx. 5.1 US quarts (4.8 L) for 2.5L, Approx. 6.7 US quarts (6.3 L) for 3.6L (with filter change, refer to manual).
Coolant Type:
Subaru Super Coolant (Blue) or equivalent silicate-free, long-life antifreeze/coolant.
Transmission Fluid Type Automatic:
Subaru ATF-HP (High Performance) or equivalent approved fluid.
Transmission Fluid Type Manual:
Subaru Extra-S Gear Oil (Hypoid gear oil API GL-5, SAE 75W-90) or equivalent.
Differential Fluid Type:
Hypoid gear oil API GL-5, SAE 75W-90 for front and rear differentials.
Known Issues
Common Wear Items:
The manual implicitly covers maintenance for common wear items such as brake pads, rotors, suspension components (struts, bushings), exhaust systems, and serpentine belts.
📚 Vehicle History
Brand Heritage
Brand Heritage:
Subaru is renowned for its Symmetrical All-Wheel Drive system and horizontally-opposed 'boxer' engines, both core to the Legacy and Outback's identity.
Model Evolution
Model Evolution:
The 2010 model year represents the fourth generation (BP/BL chassis for Legacy, BP for Outback) of these vehicles, building on a history of comfort, capability, and AWD prowess.
Chassis Codes:
BP (Outback), BL (Sedan Legacy), BP (Wagon Legacy)
Production
Production Locations:
Primarily manufactured in Japan and the United States (Lafayette, Indiana).
🏆 Awards & Recognition
Recognitions
Competitor Awards:
The 2010 Subaru Outback was recognized for its capability and utility, often praised for its AWD system and comfortable ride in reviews of the era.
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