🏷️ Basic Information Identification Make: Subaru Model: Legacy Outback Product Type: Parts Manual Product Format: Software Database Download Generation Applicable Years: 1995-1999 Codes Chassis Code Range: BD/BG (Second Generation) 👋 Introduction Market Position Vehicle Segment: Mid-size Crossover/Wagon, Sport Utility Vehicle (SUV) Competitive Analysis Competitors 1995 1999: Toyota Camry/Camry Wagon, Honda Accord Wagon, Volvo V70, Audi A4/Avant, Ford Explorer (as a broader SUV competitor). Key Features Distinctive Selling Points: Symmetrical All-Wheel Drive as standard, increased ground clearance over standard Legacy wagon, versatile cargo space, horizontally opposed 'Boxer' engine for lower center of gravity. Manual Purpose Target Audience: Technicians, mechanics, DIY enthusiasts, parts departments. Manual Advantage Benefit: Essential for identifying correct part numbers, understanding component relationships, and ordering replacement parts accurately. 📋 Manual Details Coverage Areas Vehicle Systems: Engine, Drivetrain, Chassis, Body, Electrical, HVAC, Fuel, Exhaust, Braking, Steering, Suspension, Interior Components, Exterior Trim, Accessories Page Count Estimated Pages: Estimated 1000+ pages (typical for comprehensive parts catalog) Manual Type Type: Parts Catalog / Parts Manual Language Language: English Format Format: Digital Download (likely PDF or proprietary database viewer) 📖 Manual Coverage Systems Covered Engine Components: Cylinder head, block, pistons, crankshaft, camshafts, valves, timing belt/chain system, oil pump, water pump, intake manifold, exhaust manifold, fuel injectors, ignition coils, sensors (MAF, O2, TPS, etc.), emissions components. Drivetrain Components: Clutch assembly, transmission case, gears, synchronizers, differentials (front, rear, center for AWD), driveshafts, CV joints, axles, transfer case components. Chassis And Suspension: Frame components, subframes, suspension arms, control arms, ball joints, tie rods, steering knuckles, springs, shock absorbers, bushings, sway bars, steering rack, power steering pump, steering column. Braking System: Brake calipers, rotors, pads, brake lines, master cylinder, brake booster, parking brake mechanism, ABS components. Electrical And Lighting: Wiring harnesses, fuses, relays, battery, alternator, starter motor, ignition switch, lighting assemblies (headlights, taillights, fog lights), interior lighting, power windows, power locks, mirrors, horn, instrument cluster components. Body And Exterior: Body panels (fenders, hood, doors, quarter panels, roof), bumpers, grille, mirrors, glass (windshield, side, rear), door handles, locks, hinges, weatherstripping, seals, body trim, roof rails, skid plates, mud flaps, tow hooks. Interior Components: Seats, seat belts, dashboard, center console, door panels, headliner, carpet, floor mats, steering wheel, pedals, climate control vents, interior trim pieces, cargo area components. Procedures Included Part Identification: Identification of all replaceable parts with exploded diagrams and part numbers. Assembly Breakdown: Detailed breakdown of how components are assembled into larger units. Interchangeability: Information on part interchangeability across different trim levels or minor model year variations within the specified range. Technical Depth Depth: Highly detailed, focusing on part numbers, quantities, and visual representation for accurate part sourcing and replacement. 📊 Manual Specifications File Format File Format: Digital Download (Specific software or common document format like PDF) Print Quality Quality: Designed for digital viewing, with clear diagrams and legible text. Printability may vary based on format. Binding Type Binding: N/A (Digital product) Paper Type Paper Type: N/A (Digital product) ⚙️ Engine Specifications Primary Engine Engine Code: EJ25D (Phase I DOHC) Configuration: 2.5L Flat-Four (Boxer) SOHC (for most models, DOHC on certain higher trims) Performance Horsepower: Approx. 165-170 HP (depending on year and specific engine variant) Torque: Approx. 155-160 lb-ft Fuel System Fuel Delivery: Multi-port Fuel Injection (MPI) Fuel Type: Unleaded Gasoline Cooling System Coolant Type: Ethylene Glycol based coolant (e.g., Subaru Super Coolant or equivalent blue coolant) Ignition System Spark Plugs: Typically platinum or iridium tipped spark plugs (e.g., NGK BKR6E-11 or equivalent) Timing System Timing Belt Replacement Interval: Recommended every 60,000-100,000 miles or 5-7 years (critical maintenance item) 🔧 Transmission Standard Transmission Type: 4-Speed Automatic (4EAT) Optional Transmission Type: 5-Speed Manual Features Drivetrain Layout: Symmetrical All-Wheel Drive (AWD) standard on all models. Fluid Specifications Automatic Transmission Fluid: Subaru ATF HP or Dexron III/Mercon compatible fluid (verify specific manual for exact spec). Fluid Capacities Automatic Transmission Capacity: Approx. 7-8 US quarts (pan drop and refill), higher for full overhaul. 📐 Dimensions Exterior Wheelbase: Approx. 104.3 inches Length: Approx. 187.0 inches Width: Approx. 70.1 inches Height: Approx. 59.3 inches Ground Clearance: Approx. 6.7 - 7.0 inches Weights Curb Weight: Approx. 3300 - 3600 lbs Cargo Cargo Volume Rear Seats Up: Approx. 33.7 cubic feet Cargo Volume Rear Seats Down: Approx. 69.3 cubic feet 🛡️ Safety Features Ratings NHTSA Front Driver: Not specifically rated under current NHTSA standards for this period, but generally considered safe for its era. NHTSA Front Passenger: Not specifically rated under current NHTSA standards for this period, but generally considered safe for its era. Active Features ABS: Standard on most models (4-wheel disc brakes with ABS). Passive Features Airbags: Driver and front passenger airbags standard. Seatbelts: 3-point front and rear seat belts, driver's pretensioner. Rollover Protection: Reinforced body structure designed to withstand rollovers. 💡 Technology Features Infotainment Audio System: AM/FM stereo with CD player or cassette deck. Optional premium sound system. Display: Basic digital clock, possibly...
Mid-size Crossover/Wagon, Sport Utility Vehicle (SUV)
Competitive Analysis
Competitors 1995 1999:
Toyota Camry/Camry Wagon, Honda Accord Wagon, Volvo V70, Audi A4/Avant, Ford Explorer (as a broader SUV competitor).
Key Features
Distinctive Selling Points:
Symmetrical All-Wheel Drive as standard, increased ground clearance over standard Legacy wagon, versatile cargo space, horizontally opposed 'Boxer' engine for lower center of gravity.
Manual Purpose
Target Audience:
Technicians, mechanics, DIY enthusiasts, parts departments.
Manual Advantage
Benefit:
Essential for identifying correct part numbers, understanding component relationships, and ordering replacement parts accurately.
Clutch assembly, transmission case, gears, synchronizers, differentials (front, rear, center for AWD), driveshafts, CV joints, axles, transfer case components.
Chassis And Suspension:
Frame components, subframes, suspension arms, control arms, ball joints, tie rods, steering knuckles, springs, shock absorbers, bushings, sway bars, steering rack, power steering pump, steering column.
Wiring harnesses, fuses, relays, battery, alternator, starter motor, ignition switch, lighting assemblies (headlights, taillights, fog lights), interior lighting, power windows, power locks, mirrors, horn, instrument cluster components.
Body And Exterior:
Body panels (fenders, hood, doors, quarter panels, roof), bumpers, grille, mirrors, glass (windshield, side, rear), door handles, locks, hinges, weatherstripping, seals, body trim, roof rails, skid plates, mud flaps, tow hooks.
Interior Components:
Seats, seat belts, dashboard, center console, door panels, headliner, carpet, floor mats, steering wheel, pedals, climate control vents, interior trim pieces, cargo area components.
Procedures Included
Part Identification:
Identification of all replaceable parts with exploded diagrams and part numbers.
Assembly Breakdown:
Detailed breakdown of how components are assembled into larger units.
Interchangeability:
Information on part interchangeability across different trim levels or minor model year variations within the specified range.
Technical Depth
Depth:
Highly detailed, focusing on part numbers, quantities, and visual representation for accurate part sourcing and replacement.
📊 Manual Specifications
File Format
File Format:
Digital Download (Specific software or common document format like PDF)
Print Quality
Quality:
Designed for digital viewing, with clear diagrams and legible text. Printability may vary based on format.
Binding Type
Binding:
N/A (Digital product)
Paper Type
Paper Type:
N/A (Digital product)
⚙️ Engine Specifications
Primary Engine
Engine Code:
EJ25D (Phase I DOHC)
Configuration:
2.5L Flat-Four (Boxer) SOHC (for most models, DOHC on certain higher trims)
Performance
Horsepower:
Approx. 165-170 HP (depending on year and specific engine variant)
Torque:
Approx. 155-160 lb-ft
Fuel System
Fuel Delivery:
Multi-port Fuel Injection (MPI)
Fuel Type:
Unleaded Gasoline
Cooling System
Coolant Type:
Ethylene Glycol based coolant (e.g., Subaru Super Coolant or equivalent blue coolant)
Ignition System
Spark Plugs:
Typically platinum or iridium tipped spark plugs (e.g., NGK BKR6E-11 or equivalent)
Timing System
Timing Belt Replacement Interval:
Recommended every 60,000-100,000 miles or 5-7 years (critical maintenance item)
🔧 Transmission
Standard
Transmission Type:
4-Speed Automatic (4EAT)
Optional
Transmission Type:
5-Speed Manual
Features
Drivetrain Layout:
Symmetrical All-Wheel Drive (AWD) standard on all models.
Fluid Specifications
Automatic Transmission Fluid:
Subaru ATF HP or Dexron III/Mercon compatible fluid (verify specific manual for exact spec).
Fluid Capacities
Automatic Transmission Capacity:
Approx. 7-8 US quarts (pan drop and refill), higher for full overhaul.
📐 Dimensions
Exterior
Wheelbase:
Approx. 104.3 inches
Length:
Approx. 187.0 inches
Width:
Approx. 70.1 inches
Height:
Approx. 59.3 inches
Ground Clearance:
Approx. 6.7 - 7.0 inches
Weights
Curb Weight:
Approx. 3300 - 3600 lbs
Cargo
Cargo Volume Rear Seats Up:
Approx. 33.7 cubic feet
Cargo Volume Rear Seats Down:
Approx. 69.3 cubic feet
🛡️ Safety Features
Ratings
NHTSA Front Driver:
Not specifically rated under current NHTSA standards for this period, but generally considered safe for its era.
NHTSA Front Passenger:
Not specifically rated under current NHTSA standards for this period, but generally considered safe for its era.
Active Features
ABS:
Standard on most models (4-wheel disc brakes with ABS).
Passive Features
Airbags:
Driver and front passenger airbags standard.
Seatbelts:
3-point front and rear seat belts, driver's pretensioner.
Rollover Protection:
Reinforced body structure designed to withstand rollovers.
💡 Technology Features
Infotainment
Audio System:
AM/FM stereo with CD player or cassette deck. Optional premium sound system.
Display:
Basic digital clock, possibly a small LCD for climate control or radio.
Driver Assistance
Cruise Control:
Standard on most models.
Connectivity
Connectivity Options:
Limited to basic audio inputs; no Bluetooth or USB connectivity from the factory.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,750 to 7,500 miles or 6-12 months (depending on driving conditions and oil type used).
Engine Air Filter Replacement:
Every 15,000 to 30,000 miles.
Cabin Air Filter Replacement:
Every 15,000 to 30,000 miles (if equipped).
Transmission Fluid Change:
Every 30,000 to 60,000 miles (especially for automatic transmissions).
Fluid Specifications
Engine Oil Spec:
SAE 5W-30, API SG or higher (synthetic blend or full synthetic recommended).
Engine Oil Capacity:
Approx. 4.4 US quarts (with filter change).
Coolant Capacity:
Approx. 7.7 US quarts.
Brake Fluid Spec:
DOT 3 or DOT 4.
Known Issues
Head Gaskets:
The EJ25D engine is known for potential head gasket failures, especially if the original coolant was not maintained or if the engine has been overheated. This is a common and significant repair.
Automatic Transmission:
The 4EAT transmission can sometimes develop issues with solenoids or torque converter lock-up if fluid is not regularly serviced.
Power Steering Pump:
Leaks from the power steering pump or rack can occur over time due to aging seals.
Suspension Bushings:
Rubber bushings in the suspension and control arms can wear out, leading to noise and poor handling.
Crankshaft Position Sensor:
Failure of the crankshaft position sensor can lead to stalling or no-start conditions.
📚 Vehicle History
Brand Heritage
Subaru Philosophy:
Known for its robust engineering, standard AWD, and focus on reliability and safety.
Model Evolution
Outback Origin:
The Outback was introduced as a sub-model of the Subaru Legacy wagon in 1995, marketed as a more rugged, outdoors-oriented vehicle with increased ground clearance and protective cladding.
Second Generation Legacy:
This generation (BD/BG) represents the second generation of the Subaru Legacy, and the Outback variant was a key differentiator within this lineup.
Production
Manufacturing Location:
Japan (primarily Gunma Plant)
Production Years Of Gen:
1993-1998 for Legacy BD/BG chassis (Outback introduced in 1995)
🏆 Awards & Recognition
Recognitions
Awarded By Car And Driver:
The Subaru Legacy (which the Outback is based on) was frequently named to Car and Driver's Ten Best list in the mid-1990s for its handling and AWD system.
Choosing a selection results in a full page refresh.