2005 SUBARU LEGACY OUTBACK Service Repair Manual
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🏷️ Basic Information Identification Make: Subaru Model: Legacy Outback Year: 2005 Codes Chassis Code: BP (Wagon), BL (Sedan) Platform: Subaru 4th Generation Legacy Platform 👋 Introduction Market Position Segment: Compact Crossover SUV / Sport Utility Wagon Distinguishing Features: Standard Symmetrical All-Wheel Drive, raised ground clearance, boxer engine configuration, wagon practicality Competitive Analysis Competitors: Toyota RAV4, Honda CR-V, Ford Escape, Nissan Xterra, Mazda Tribute Key Features Powertrain Availability: Naturally aspirated and turbocharged boxer engines, with manual and automatic transmission options All Wheel Drive: Standard Symmetrical AWD system providing enhanced traction and stability in various conditions 📋 Manual Details Coverage Areas Model Variants Covered: All 2005 Subaru Legacy Outback models, including 2.5i, 2.5 XT Turbo, and 3.0 R Page Count Estimated Page Count: 2500+ Manual Type Type: Factory Service Manual / Repair Manual Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Engine Mechanical: Complete engine overhaul, assembly, disassembly, timing belt replacement, piston/ring service, cylinder head service, valve train, lubrication system, cooling system Engine Management: Fuel injection (EFI), ignition system, emission control systems (EVAP, EGR), sensors, actuators, engine control module (ECM) diagnosis and repair, OBD-II diagnostics Transmission Manual: 5-speed manual transmission (TY757) service, clutch system, gear selection, component inspection Transmission Automatic: 4-speed automatic transmission (4EAT) service, torque converter, valve body, gear sets, electronic control, fluid and filter replacement Drivetrain: Symmetrical All-Wheel Drive (AWD) system, front and rear differentials, driveshafts, CV joints, wheel bearings, viscous coupling unit Suspension: Front MacPherson strut with lower A-arm, rear multi-link independent suspension, springs, shock absorbers, bushings, control arms, sway bars, alignment specifications Brakes: Front vented disc brakes, rear solid disc brakes (or vented on XT), ABS system, brake fluid specifications, hydraulic lines, master cylinder, calipers, parking brake Steering: Hydraulic power steering system, steering rack, tie rods, power steering pump, fluid specifications Body Exterior: Body panel removal and installation, doors, hood, liftgate, bumpers, glass replacement, rust prevention, corrosion control, paint codes Body Interior: Dashboard removal, seat removal and installation, interior trim panels, headliner, carpeting, HVAC ducting Electrical System: Battery, charging system (alternator), starting system (starter), lighting system (headlights, taillights, interior lights), fuses, relays, wiring diagrams HVAC System: Air conditioning system, heater core, blower motor, climate control unit, refrigerant type and charge, diagnosis Safety Systems: Airbag system (SRS), seat belt operation, pre-tensioners, crash sensor locations Procedures Included Preventive Maintenance: Oil changes, filter replacements, spark plug service, brake fluid flush, coolant flush, transmission fluid service, differential fluid service, fuel filter replacement, tire rotation and pressure checks Troubleshooting Diagnostics: Step-by-step diagnostic charts for common problems, symptom-based troubleshooting, use of diagnostic scan tools (OBD-II), electrical circuit testing Repair And Rebuild: Detailed instructions for component removal, disassembly, inspection, repair, reassembly, and installation for all major vehicle systems Component Replacement: Specific procedures for replacing items like alternators, starters, fuel pumps, radiators, water pumps, exhaust systems, and catalytic converters Special Tools: Identification and usage of Subaru-specific special tools required for certain repair procedures Technical Depth Depth Of Coverage: Comprehensive, from basic maintenance to full engine and transmission rebuilds, including advanced electrical diagnostics and bodywork 📊 Manual Specifications File Format Searchability: Searchable text within the PDF for quick information retrieval Image Quality: High-resolution images, diagrams, and schematics for clarity Print Quality Printable: Designed to be printable for workshop use Binding Type Binding: N/A (Digital PDF) Paper Type Paper Type: N/A (Digital PDF) ⚙️ Engine Specifications Primary Engine Engine 2 5I: 2.5L Naturally Aspirated EJ253 Boxer-4 Engine 2 5Xt: 2.5L Turbocharged EJ255 Boxer-4 Engine 3 0R: 3.0L Naturally Aspirated EZ30D Boxer-6 Performance 2 5I Horsepower 2 5I: 175 hp @ 5600 rpm Torque 2 5I: 170 lb-ft @ 3600 rpm Performance 2 5Xt Horsepower 2 5Xt: 250 hp @ 6000 rpm Torque 2 5Xt: 250 lb-ft @ 3600 rpm Performance 3 0R Horsepower 3 0R: 245 hp @ 6600 rpm Torque 3 0R: 217 lb-ft @ 4200 rpm Fuel System Injection Type: Multi-point Fuel Injection (MPI) / Electronic Fuel Injection (EFI) Fuel Type: Unleaded gasoline, 87 octane (91 octane recommended for 2.5XT) Engine Codes Engine Codes List: EJ253, EJ255, EZ30D 🔧 Transmission Standard Transmission 2 5I: 5-speed Manual Transmission (TY757) Transmission 2 5Xt: 4-speed Automatic Transmission (4EAT) with Sportshift Optional Transmission 2 5I Optional: 4-speed Automatic Transmission (4EAT) Transmission 3 0R: 5-speed Automatic Transmission (5EAT) with Sportshift Features AWD System: Symmetrical All-Wheel Drive (front/rear open differentials with viscous coupling center differential) Transmission Fluid Type: Refer to manual for specific fluid types (e.g., ATF-HP for 4EAT/5EAT, gear oil for manual transmission) 📐 Dimensions Exterior Wagon Length Wagon: Approx. 189.4 inches Width Wagon: Approx. 70.1 inches Height Wagon: Approx. 61.4 inches Wheelbase Wagon: Approx. 104.3 inches Ground Clearance Wagon: Approx. 8.1 inches Cargo Cargo Volume Wagon: Approx. 33.5 cubic feet (rear seats up) Cargo Volume Wagon Seats Down: Approx. 67.6 cubic feet (rear seats folded) Weights Curb Weight Start: Approx. 3300 lbs (varies by model and drivetrain)...
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