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Subaru Loyale Leone EA 82 1989 Service Repair Manual

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🏷️ Basic Information Identification Make: Subaru Model: Loyale Leone Year: 1989 Codes Chassis Code: A468 (Station Wagon), A478 (Sedan) Engine Code: EA82 👋 Introduction Market Position Market Segment: Compact SUV/Crossover and Compact Car (depending on body style). Competitive Analysis Key Competitors: Toyota Corolla/ Tercel 4WD, Nissan Sentra/Pulsar, Honda Civic/CRX, Mitsubishi Mirage/Cordia, Mazda 323. Key Features SUV Features: Standard Symmetrical All-Wheel Drive (AWD) on many models, robust chassis, horizontally-opposed (Boxer) engine. Value Proposition: Durable and reliable vehicle offering excellent traction and off-road capability for its class, affordable maintenance with proper documentation. 📋 Manual Details Coverage Areas Coverage Scope: All Models/Engines/Trim/Transmissions Types Page Count Estimated Page Count: Varies by specific publication, typically 500-800 pages for a full factory service manual. Manual Type Manual Type: Factory Service Repair Workshop Manual Language Language: English Format File Format: PDF 📖 Manual Coverage Systems Covered Engine Mechanical: Complete engine disassembly, assembly, inspection, and repair for EA82 series engines. Engine Management: Fuel injection system (SPFI/MPFI), ignition system, emissions control, diagnostic trouble codes (DTCs). Transmission: Manual transmission (5-speed), automatic transmission (3-speed EA81-based auto, potentially 4-speed AT for later models), transfer case, and AWD system. Drivetrain: Front and rear differentials, driveshafts, CV joints, hub assemblies. Suspension: Front independent suspension (MacPherson struts), rear solid axle with multi-link, shock absorbers, springs, bushings, alignment specifications. Steering: Power steering system, steering rack/box, tie rods, steering column, alignment specifications. Brakes: Front disc brakes, rear drum brakes (standard), potential rear disc brakes on higher trims. Brake system bleeding, pad/shoe replacement, caliper/wheel cylinder service, parking brake. Electrical System: Battery, charging system (alternator, starter), lighting, ignition system, power windows, door locks, wipers, horn, fuses, relays. HVAC: Heating, ventilation, and air conditioning (HVAC) system components, refrigerant service (R12 in 1989), blower motor, heater core, A/C compressor. Body And Interior: Door panels, seat removal, dashboard components, exterior trim, glass, body panel repair, rust prevention. Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements, tune-ups, fluid checks and top-offs. Troubleshooting: Systematic diagnostic procedures for common and uncommon problems, symptom-based troubleshooting guides. Repair: Detailed step-by-step repair instructions for all major vehicle components. Diagnostics: Engine diagnostics, electrical system troubleshooting, fault code identification and clearing (where applicable). Overhaul: Complete engine and transmission overhaul procedures. Technical Depth Depth Of Information: Comprehensive factory-level detail, suitable for professional mechanics and advanced DIY enthusiasts. 📊 Manual Specifications File Format File Format: PDF Print Quality Printability: Printable without restriction Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) Software Requirements Required Software: Adobe PDF Reader ⚙️ Engine Specifications Primary Engine Engine Type: EA82 Series, 4-cylinder, horizontally-opposed (Boxer) Displacement: 1.8 Liters (1767 cc) Bore X Stroke: 85.0 mm x 78.0 mm Compression Ratio: 8.5:1 (typical) Performance Horsepower: Approximately 90-97 HP @ 5200-5600 RPM (varies by fuel system and tuning) Torque: Approximately 105-112 lb-ft @ 2800-3200 RPM (varies by fuel system and tuning) Fuel System Fuel Delivery: Single Point Fuel Injection (SPFI) or Multi-Point Fuel Injection (MPFI) depending on trim/market. Fuel Type: Unleaded Gasoline Octane Rating: 87 AKI (or as recommended in the owner's manual) Engine Features Valvetrain: SOHC (Single Overhead Camshaft), 2 valves per cylinder Cooling System: Water-cooled Ignition System: Electronic ignition with distributor (CDI system in some variants) 🔧 Transmission Standard Transmission Type: 5-Speed Manual Optional Transmission Type: 3-Speed Automatic (EA81-based) or 4-Speed Automatic (potential for later models) Features Drive Layout: Full-Time Symmetrical All-Wheel Drive (AWD) Clutch Type: Dry, single plate, diaphragm spring (Manual) 📐 Dimensions Exterior Length: Station Wagon: Approx. 4410 mm (173.6 in), Sedan: Approx. 4300 mm (169.3 in) Width: Approx. 1670 mm (65.7 in) Height: Station Wagon: Approx. 1580 mm (62.2 in), Sedan: Approx. 1380 mm (54.3 in) Wheelbase: Approx. 2500 mm (98.4 in) Weights Curb Weight: Varies by body style and configuration, typically 1100-1300 kg (2425-2866 lbs) Gross Vehicle Weight Rating: Typically around 1600-1700 kg (3527-3748 lbs) 🛡️ Safety Features Ratings Crash Test Results: Safety standards and ratings from the period (e.g., FMVSS) are relevant; specific independent ratings for this model year are less common than modern vehicles. Active Features Active Safety: Standard All-Wheel Drive (AWD) for enhanced traction and stability. Passive Features Passive Safety: Seat belts (3-point front, 2-point rear or 3-point depending on rear seat), reinforced chassis structure, energy-absorbing steering column. 💡 Technology Features Infotainment Audio System: AM/FM stereo radio, cassette player (optional). Driver Assistance Driver Assistance Systems: Limited to standard safety features; no advanced driver-assistance systems (ADAS) like adaptive cruise control or lane keeping assist. 🔧 Maintenance Service Intervals Oil Change Interval: Every 3,000-5,000 miles (5,000-8,000 km) or 6 months, whichever comes first (dependent on oil quality and driving conditions). Engine Oil Filter Replacement: With every oil change. Air Filter Replacement: Every 15,000-30,000 miles (24,000-48,000 km). Spark Plug Replacement: Every 30,000 miles (48,000 km), use specified platinum or copper plugs. Coolant Flush: Every 24,000-36,000 miles (38,000-58,000 km) or 2 years. Timing Belt Replacement: Critical: EA82 engines...
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Subaru Loyale Leone EA 82 1989 Service Repair Manual
🏷️ Basic Information
Identification
Make:
Subaru
Model:
Loyale Leone
Year:
1989
Codes
Chassis Code:
A468 (Station Wagon), A478 (Sedan)
Engine Code:
EA82
👋 Introduction
Market Position
Market Segment:
Compact SUV/Crossover and Compact Car (depending on body style).
Competitive Analysis
Key Competitors:
Toyota Corolla/ Tercel 4WD, Nissan Sentra/Pulsar, Honda Civic/CRX, Mitsubishi Mirage/Cordia, Mazda 323.
Key Features
SUV Features:
Standard Symmetrical All-Wheel Drive (AWD) on many models, robust chassis, horizontally-opposed (Boxer) engine.
Value Proposition:
Durable and reliable vehicle offering excellent traction and off-road capability for its class, affordable maintenance with proper documentation.
📋 Manual Details
Coverage Areas
Coverage Scope:
All Models/Engines/Trim/Transmissions Types
Page Count
Estimated Page Count:
Varies by specific publication, typically 500-800 pages for a full factory service manual.
Manual Type
Manual Type:
Factory Service Repair Workshop Manual
Language
Language:
English
Format
File Format:
PDF
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Complete engine disassembly, assembly, inspection, and repair for EA82 series engines.
Engine Management:
Fuel injection system (SPFI/MPFI), ignition system, emissions control, diagnostic trouble codes (DTCs).
Transmission:
Manual transmission (5-speed), automatic transmission (3-speed EA81-based auto, potentially 4-speed AT for later models), transfer case, and AWD system.
Drivetrain:
Front and rear differentials, driveshafts, CV joints, hub assemblies.
Suspension:
Front independent suspension (MacPherson struts), rear solid axle with multi-link, shock absorbers, springs, bushings, alignment specifications.
Steering:
Power steering system, steering rack/box, tie rods, steering column, alignment specifications.
Brakes:
Front disc brakes, rear drum brakes (standard), potential rear disc brakes on higher trims. Brake system bleeding, pad/shoe replacement, caliper/wheel cylinder service, parking brake.
Electrical System:
Battery, charging system (alternator, starter), lighting, ignition system, power windows, door locks, wipers, horn, fuses, relays.
HVAC:
Heating, ventilation, and air conditioning (HVAC) system components, refrigerant service (R12 in 1989), blower motor, heater core, A/C compressor.
Body And Interior:
Door panels, seat removal, dashboard components, exterior trim, glass, body panel repair, rust prevention.
Procedures Included
Maintenance:
Scheduled maintenance, oil changes, filter replacements, tune-ups, fluid checks and top-offs.
Troubleshooting:
Systematic diagnostic procedures for common and uncommon problems, symptom-based troubleshooting guides.
Repair:
Detailed step-by-step repair instructions for all major vehicle components.
Diagnostics:
Engine diagnostics, electrical system troubleshooting, fault code identification and clearing (where applicable).
Overhaul:
Complete engine and transmission overhaul procedures.
Technical Depth
Depth Of Information:
Comprehensive factory-level detail, suitable for professional mechanics and advanced DIY enthusiasts.
📊 Manual Specifications
File Format
File Format:
PDF
Print Quality
Printability:
Printable without restriction
Binding Type
Binding Type:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
Software Requirements
Required Software:
Adobe PDF Reader
⚙️ Engine Specifications
Primary Engine
Engine Type:
EA82 Series, 4-cylinder, horizontally-opposed (Boxer)
Displacement:
1.8 Liters (1767 cc)
Bore X Stroke:
85.0 mm x 78.0 mm
Compression Ratio:
8.5:1 (typical)
Performance
Horsepower:
Approximately 90-97 HP @ 5200-5600 RPM (varies by fuel system and tuning)
Torque:
Approximately 105-112 lb-ft @ 2800-3200 RPM (varies by fuel system and tuning)
Fuel System
Fuel Delivery:
Single Point Fuel Injection (SPFI) or Multi-Point Fuel Injection (MPFI) depending on trim/market.
Fuel Type:
Unleaded Gasoline
Octane Rating:
87 AKI (or as recommended in the owner's manual)
Engine Features
Valvetrain:
SOHC (Single Overhead Camshaft), 2 valves per cylinder
Cooling System:
Water-cooled
Ignition System:
Electronic ignition with distributor (CDI system in some variants)
🔧 Transmission
Standard
Transmission Type:
5-Speed Manual
Optional
Transmission Type:
3-Speed Automatic (EA81-based) or 4-Speed Automatic (potential for later models)
Features
Drive Layout:
Full-Time Symmetrical All-Wheel Drive (AWD)
Clutch Type:
Dry, single plate, diaphragm spring (Manual)
📐 Dimensions
Exterior
Length:
Station Wagon: Approx. 4410 mm (173.6 in), Sedan: Approx. 4300 mm (169.3 in)
Width:
Approx. 1670 mm (65.7 in)
Height:
Station Wagon: Approx. 1580 mm (62.2 in), Sedan: Approx. 1380 mm (54.3 in)
Wheelbase:
Approx. 2500 mm (98.4 in)
Weights
Curb Weight:
Varies by body style and configuration, typically 1100-1300 kg (2425-2866 lbs)
Gross Vehicle Weight Rating:
Typically around 1600-1700 kg (3527-3748 lbs)
🛡️ Safety Features
Ratings
Crash Test Results:
Safety standards and ratings from the period (e.g., FMVSS) are relevant; specific independent ratings for this model year are less common than modern vehicles.
Active Features
Active Safety:
Standard All-Wheel Drive (AWD) for enhanced traction and stability.
Passive Features
Passive Safety:
Seat belts (3-point front, 2-point rear or 3-point depending on rear seat), reinforced chassis structure, energy-absorbing steering column.
💡 Technology Features
Infotainment
Audio System:
AM/FM stereo radio, cassette player (optional).
Driver Assistance
Driver Assistance Systems:
Limited to standard safety features; no advanced driver-assistance systems (ADAS) like adaptive cruise control or lane keeping assist.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,000-5,000 miles (5,000-8,000 km) or 6 months, whichever comes first (dependent on oil quality and driving conditions).
Engine Oil Filter Replacement:
With every oil change.
Air Filter Replacement:
Every 15,000-30,000 miles (24,000-48,000 km).
Spark Plug Replacement:
Every 30,000 miles (48,000 km), use specified platinum or copper plugs.
Coolant Flush:
Every 24,000-36,000 miles (38,000-58,000 km) or 2 years.
Timing Belt Replacement:
Critical: EA82 engines use a timing belt. Replacement recommended every 60,000-90,000 miles (96,000-145,000 km) or 5-7 years. Failure can cause catastrophic engine damage.
Fluid Specifications
Engine Oil Type:
API SG/SH rated, SAE 10W-30 or 10W-40 recommended (refer to owner's manual for specific viscosity based on climate).
Transmission Fluid Manual:
GL-4 gear oil, SAE 75W-90 or 80W-90.
Transmission Fluid Automatic:
Dexron-II (or equivalent) automatic transmission fluid.
Coolant:
Ethylene glycol based antifreeze (typically a 50/50 mix with distilled water). Use green coolant for this era.
Brake Fluid:
DOT 3 or DOT 4 brake fluid.
Known Issues
Engine Common Problems:
Head gasket leaks (especially on early EA82 models), oil leaks from front crankshaft seal and valve cover gaskets, carburetor issues (if equipped), ignition coil failure.
Drivetrain Common Problems:
CV joint wear, differential seal leaks, clutch wear (manual transmission).
Suspension Common Problems:
Worn ball joints, tie rod ends, and control arm bushings, strut leaks.
Electrical Common Problems:
Corrosion in connectors, alternator issues, starter motor wear, window regulator failure.
Rust Susceptibility:
Common in areas prone to road salt, particularly wheel wells, rocker panels, and chassis components.
📚 Vehicle History
Brand Heritage
Brand Focus:
Subaru, a division of Fuji Heavy Industries, has a long history of engineering innovative vehicles, particularly known for its Boxer engines and Symmetrical All-Wheel Drive systems.
Model Evolution
Predecessors:
The Subaru Leone was produced from 1971 to 1994, evolving through several generations. The 1989 model is part of the third generation (1984-1994) which saw significant updates and the introduction of the EA82 engine.
Name Evolution:
The Leone was sold under various names globally, including Subaru DL, GL, and RX. The 'Loyale' name was used in North America for the Leone line from 1987 to 1994.
Production
Manufacturing Location:
Primarily Japan (Gunma Plant).
🏆 Awards & Recognition
Recognitions
Awards:
While not a recipient of specific widespread awards in the modern sense, the Subaru Loyale/Leone line was recognized for its durability, practicality, and excellent AWD capabilities, particularly by enthusiasts and in off-road communities.
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