🏷️ Basic Information Identification Make: Suzuki Model: LT-Z250 QuadSport Year: 2008 Codes Vin Prefix: JS1 👋 Introduction Market Position Category: Recreational ATV Target Audience: Enthusiasts, hobbyists, and professional mechanics seeking to maintain and repair the LT-Z250 QuadSport. Competitive Analysis Segment: Mid-size sport ATV segment. Key Features Vehicle Focus: Sport riding, trail riding, recreational use. Manual Benefit: Empowers owners with the knowledge to perform all necessary maintenance and repairs, saving time and money. 📋 Manual Details Coverage Areas Primary Coverage: All aspects of repair, rebuilding, refurbishing, and restoration for the 2008 Suzuki LT-Z250 QuadSport ATV. Secondary Coverage: Diagnostic procedures, troubleshooting, routine maintenance, and specifications. Page Count Estimated Pages: 300-500 pages (typical for this type of comprehensive manual) Manual Type Type: Factory Service Repair Manual Language Language: English Format Format: Downloadable PDF 📖 Manual Coverage Systems Covered Engine: Complete engine overhaul, disassembly, assembly, tuning, lubrication, cooling system. Transmission Drivetrain: Clutch, gearbox, final drive, driveshafts, CV joints, lubrication. Fuel System: Carburetor assembly and tuning, fuel pump, fuel lines, fuel tank, filtration. Electrical System: Ignition system, starting system, charging system, lighting, wiring diagrams, sensors, ECU. Suspension Steering: Front and rear suspension, shock absorbers, steering system components, alignment. Brakes: Hydraulic brake system, calipers, master cylinder, brake lines, parking brake, rotor maintenance. Chassis Bodywork: Frame inspection and repair, body panel removal and installation, seat, handlebars, footpegs. Cooling System: Radiator, fan, coolant flow, thermostat, flushing and refilling. Procedures Included Routine Maintenance: Oil changes, filter replacements, spark plug checks, chain lubrication and adjustment, battery maintenance. Diagnostic Troubleshooting: Systematic fault finding for engine performance, electrical issues, starting problems, and operational anomalies. Component Rebuild: Detailed instructions for disassembling, inspecting, cleaning, and reassembling major components like the engine, transmission, and carburetors. Torque Specifications: Precise torque values for all critical fasteners and bolts throughout the ATV. Wiring Diagrams: Comprehensive and detailed electrical wiring schematics for all circuits. Technical Depth Depth: Comprehensive, covering from basic maintenance to full engine and transmission rebuilds. Diagnostics: Advanced diagnostic flowcharts and procedures for identifying and resolving complex issues. Illustrations: Detailed diagrams, exploded views, and step-by-step illustrations. 📊 Manual Specifications File Format Format: PDF Searchable: Yes (typically for professionally produced PDFs) Print Quality Quality: High resolution, suitable for printing individual pages or the entire manual. Binding Type Binding: N/A (Digital Download) Paper Type Paper: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: Four-stroke, DOHC, single-cylinder Displacement: 246 cc Bore X Stroke: 66.0 mm x 72.0 mm Cooling System: Liquid-cooled Compression Ratio: 10.2:1 Performance Horsepower: Approximately 18-20 HP (claimed, actual may vary) Torque: Approximately 14-16 lb-ft (claimed, actual may vary) Fuel System Carburetor Type: Mikuni BSR32, CV Fuel Type: Unleaded gasoline, 87 octane or higher Fuel Tank Capacity: 3.6 US gal (13.7 L) 🔧 Transmission Standard Transmission Type: 5-speed manual with automatic clutch Optional Optional Transmission: N/A (standard for this model) Features Clutch Type: Wet, multi-plate, automatic Final Drive: O-ring sealed chain, 520 drive chain Gear Ratios: Specific ratios will be detailed in the manual. 📐 Dimensions Exterior Overall Length: 71.5 in (1815 mm) Overall Width: 45.1 in (1145 mm) Overall Height: 44.1 in (1120 mm) Wheelbase: 49.6 in (1260 mm) Weights Dry Weight: 423 lbs (192 kg) Curb Weight: Approximately 450 lbs (204 kg) Ground Clearance Ground Clearance: 9.3 in (235 mm) Dimensions Seat Height: 31.7 in (805 mm) 🛡️ Safety Features Ratings Safety Standards: Meets EPA emissions requirements and California Air Resources Board (CARB) requirements. Active Features Braking System: Dual hydraulic disc brakes (front), Single hydraulic disc brake (rear), Parking brake lever. Lighting: Dual 30W headlights, 35/35W taillight/brake light. Passive Features Handlebar Design: Tapered handlebars with protective grip covers. Footpegs: Wide-footboards with serrated step plates for grip. 💡 Technology Features Infotainment Infotainment System: N/A (Basic recreational ATV, no infotainment system). Driver Assistance Driver Assistance Features: N/A (Basic recreational ATV, no electronic driver assistance features). Connectivity Connectivity Features: N/A 🔧 Maintenance Service Intervals Engine Oil Change: Every 1,000 km (600 miles) or 6 months. Air Filter Cleaning: Every 500 km (300 miles) or 3 months; replace as needed. Spark Plug Check: Every 1,000 km (600 miles) or 6 months. Chain Lubrication Adjustment: Every 500 km (300 miles) or 3 months. Fluid Specifications Engine Oil: Suzuki Genuine SAE 10W-40 SJ, SF or SG type API SE, SF or SG or ACEA A2-96. Engine Oil Capacity: 1.7 L (1.8 US qt) without filter change, 1.9 L (2.0 US qt) with filter change. Coolant: Suzuki Super Long Life Coolant or equivalent ethylene glycol-based coolant with demineralized water (50/50 mix). Brake Fluid: DOT 4 Gear Oil: Suzuki Gear Oil SAE 80 API GL-5 or SAE 85W-90 API GL-5. Known Issues Common Wear Items: Brake pads, tires, chain and sprockets, wheel bearings, starter motor brushes. Carburetor Tuning: Can sometimes require fine-tuning for optimal performance at different altitudes or conditions. Suspension Bushings: Like many ATVs, suspension bushings can wear over time, leading...