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Suzuki 90 LTZ Quad Sport 2009 Factory Service Repair Manual Download PDF

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🏷️ Basic Information Identification Make: Suzuki Model: LT-Z90 QuadSport Year: 2009 Product Type: Factory Service Repair Manual Product Format: Downloadable PDF 👋 Introduction Market Position Target Audience: Owners of the Suzuki LT-Z90 QuadSport, home mechanics, ATV enthusiasts Utility: Essential tool for maintaining and repairing the ATV, reducing reliance on costly dealership services. Competitive Analysis Advantage: Provides the same level of detail as factory-issued manuals, enabling in-depth DIY repairs. Key Features Feature 1: Comprehensive coverage for all major systems. Feature 2: Step-by-step instructions with clear illustrations. Feature 3: Diagnostic and troubleshooting guidance. 📋 Manual Details Coverage Areas Primary Coverage: Repair, Rebuild, Refurbish, Restore Diagnostic Coverage: All Diagnostic Procedures Repair Coverage: All Repair Procedures Page Count Estimated Page Count: 300+ Manual Type Manual Type: Factory Service Manual Language Language: English Format Digital Format: PDF 📖 Manual Coverage Systems Covered Engine: Complete engine overhaul, carburetor, ignition system, cooling system (air-cooled), lubrication system Transmission: Automatic CVT (Continuously Variable Transmission) disassembly, inspection, and repair; final drive Chassis: Frame, suspension (front and rear), steering system, wheels, tires Brakes: Front and rear brake system inspection, repair, and bleeding (hydraulic disc brakes) Electrical: Wiring diagrams, lighting system, battery, starter, ignition coil, CDI unit, troubleshooting electrical faults Bodywork: Body panels, fenders, seat, handle grips, decals Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements, spark plug service, chain adjustment (if applicable, though often belt drive), brake adjustments Troubleshooting: Step-by-step diagnostic procedures for common and uncommon issues, fault finding trees Repair: Detailed instructions for component disassembly, reassembly, and repair for all major systems Rebuilding: Comprehensive instructions for engine and transmission rebuilding Restoration: Guidance for bringing a used ATV back to original specifications Technical Depth Depth: Comprehensive: Covers everything from basic fluid checks to complete engine and transmission rebuilds. Diagnostic Capability: Advanced diagnostic routines and symptom-based troubleshooting Visual Aid Quality: Detailed illustrations and diagrams for clarity 📊 Manual Specifications File Format File Type: PDF Searchable Text: Yes Print Quality Printability: Printable on standard home or office printers Binding Type Binding: N/A (Digital Download) Paper Type Paper: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: Four-stroke, SOHC, air-cooled Displacement: 88.4 cm³ (5.4 cu. in.) Bore X Stroke: 49.0 mm x 48.0 mm (1.93 in x 1.89 in) Compression Ratio: 9.2:1 Performance Horsepower: Approximately 6.5 HP (Varies slightly based on tuning and altitude) Torque: N/A (Specific figures not readily published for this model, but sufficient for target use) Fuel System Fuel Delivery: Mikuni VM16SH carburetor Fuel Type: Unleaded gasoline (87 octane or higher) Fuel Tank Capacity: 2.0 L (0.5 US gal.) Ignition Ignition System: Electronic ignition (CDI) Spark Plug Type: NGK CR6HSA or DENSO U20FSR-U Lubrication Oil Type: SAE 10W-40 API SE, SF or SG Oil Capacity: 0.7 L (0.7 US qt.) without oil filter change, 0.8 L (0.8 US qt.) with oil filter change 🔧 Transmission Standard Type: Automatic CVT (Continuously Variable Transmission) Optional Options: N/A (CVT is standard) Features Drive Type: Shaft Drive Reverse: Yes Transmission Fluid Type: Suzuki Gear Oil API GL-5, SAE 80W-90 Transmission Fluid Capacity: 0.12 L (0.13 US qt.) 📐 Dimensions Exterior Overall Length: 1510 mm (59.4 in.) Overall Width: 925 mm (36.4 in.) Overall Height: 940 mm (37.0 in.) Wheelbase: 1030 mm (40.6 in.) Ground Clearance: 120 mm (4.7 in.) Weights Dry Weight: 115 kg (253.5 lbs.) Curb Weight: N/A (Typically includes fluids, closer to dry weight for ATVs) Gross Vehicle Weight Rating: N/A (Not typically specified for this class of ATV, designed for single rider) Towing Capacity: N/A (Not equipped for towing) Payload Capacity: N/A (Designed for rider only) Cargo Front Rack Capacity: N/A (No front rack) Rear Rack Capacity: N/A (No rear rack) 🛡️ Safety Features Ratings Crash Test Ratings: N/A (ATVs are not subject to standard automotive crash testing) Active Features Braking System: Hydraulic disc brakes front and rear Parking Brake: Yes (Lever type) Throttle Limiter: Adjustable throttle stop screw for speed control Tether Cord: Kill switch tether cord Passive Features Lighting: Halogen headlights and taillight Footwells: Full floorboards with heel guards Handlebar: Grip design for enhanced control 💡 Technology Features Infotainment Infotainment System: N/A (Basic ATV, no complex infotainment) Driver Assistance Driver Assistance Features: N/A (Focus on basic operation and safety features) Connectivity Connectivity Features: N/A Starting System Starting Method: Electric Start Lighting Headlights: Dual Halogen 12V 35W Taillight: LED Taillight/Brake Light 🔧 Maintenance Service Intervals Engine Oil Change: Every 30 operating hours or 6 months, whichever comes first. More frequently with heavy use. Oil Filter Change: Every 60 operating hours or 12 months, coinciding with every second oil change. Air Filter Cleaning: Every 15 operating hours or as needed based on dust conditions. Replace if damaged. Spark Plug Inspection: Every 30 operating hours or 6 months. Adjust gap or replace as needed. Valve Clearance Adjustment: Every 60 operating hours or 12 months. Critical for engine performance and longevity. Brake...
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Type: Atv
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Sku: 48721
Collections: ALL ATV Suzuki

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Suzuki 90 LTZ Quad Sport 2009 Factory Service Repair Manual Download PDFSuzuki 90 LTZ Quad Sport 2009 Factory Service Repair Manual Download PDFSuzuki 90 LTZ Quad Sport 2009 Factory Service Repair Manual Download PDFSuzuki 90 LTZ Quad Sport 2009 Factory Service Repair Manual Download PDF
🏷️ Basic Information
Identification
Make:
Suzuki
Model:
LT-Z90 QuadSport
Year:
2009
Product Type:
Factory Service Repair Manual
Product Format:
Downloadable PDF
👋 Introduction
Market Position
Target Audience:
Owners of the Suzuki LT-Z90 QuadSport, home mechanics, ATV enthusiasts
Utility:
Essential tool for maintaining and repairing the ATV, reducing reliance on costly dealership services.
Competitive Analysis
Advantage:
Provides the same level of detail as factory-issued manuals, enabling in-depth DIY repairs.
Key Features
Feature 1:
Comprehensive coverage for all major systems.
Feature 2:
Step-by-step instructions with clear illustrations.
Feature 3:
Diagnostic and troubleshooting guidance.
📋 Manual Details
Coverage Areas
Primary Coverage:
Repair, Rebuild, Refurbish, Restore
Diagnostic Coverage:
All Diagnostic Procedures
Repair Coverage:
All Repair Procedures
Page Count
Estimated Page Count:
300+
Manual Type
Manual Type:
Factory Service Manual
Language
Language:
English
Format
Digital Format:
PDF
📖 Manual Coverage
Systems Covered
Engine:
Complete engine overhaul, carburetor, ignition system, cooling system (air-cooled), lubrication system
Transmission:
Automatic CVT (Continuously Variable Transmission) disassembly, inspection, and repair; final drive
Chassis:
Frame, suspension (front and rear), steering system, wheels, tires
Brakes:
Front and rear brake system inspection, repair, and bleeding (hydraulic disc brakes)
Electrical:
Wiring diagrams, lighting system, battery, starter, ignition coil, CDI unit, troubleshooting electrical faults
Bodywork:
Body panels, fenders, seat, handle grips, decals
Procedures Included
Maintenance:
Scheduled maintenance, oil changes, filter replacements, spark plug service, chain adjustment (if applicable, though often belt drive), brake adjustments
Troubleshooting:
Step-by-step diagnostic procedures for common and uncommon issues, fault finding trees
Repair:
Detailed instructions for component disassembly, reassembly, and repair for all major systems
Rebuilding:
Comprehensive instructions for engine and transmission rebuilding
Restoration:
Guidance for bringing a used ATV back to original specifications
Technical Depth
Depth:
Comprehensive: Covers everything from basic fluid checks to complete engine and transmission rebuilds.
Diagnostic Capability:
Advanced diagnostic routines and symptom-based troubleshooting
Visual Aid Quality:
Detailed illustrations and diagrams for clarity
📊 Manual Specifications
File Format
File Type:
PDF
Searchable Text:
Yes
Print Quality
Printability:
Printable on standard home or office printers
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Four-stroke, SOHC, air-cooled
Displacement:
88.4 cm³ (5.4 cu. in.)
Bore X Stroke:
49.0 mm x 48.0 mm (1.93 in x 1.89 in)
Compression Ratio:
9.2:1
Performance
Horsepower:
Approximately 6.5 HP (Varies slightly based on tuning and altitude)
Torque:
N/A (Specific figures not readily published for this model, but sufficient for target use)
Fuel System
Fuel Delivery:
Mikuni VM16SH carburetor
Fuel Type:
Unleaded gasoline (87 octane or higher)
Fuel Tank Capacity:
2.0 L (0.5 US gal.)
Ignition
Ignition System:
Electronic ignition (CDI)
Spark Plug Type:
NGK CR6HSA or DENSO U20FSR-U
Lubrication
Oil Type:
SAE 10W-40 API SE, SF or SG
Oil Capacity:
0.7 L (0.7 US qt.) without oil filter change, 0.8 L (0.8 US qt.) with oil filter change
🔧 Transmission
Standard
Type:
Automatic CVT (Continuously Variable Transmission)
Optional
Options:
N/A (CVT is standard)
Features
Drive Type:
Shaft Drive
Reverse:
Yes
Transmission Fluid Type:
Suzuki Gear Oil API GL-5, SAE 80W-90
Transmission Fluid Capacity:
0.12 L (0.13 US qt.)
📐 Dimensions
Exterior
Overall Length:
1510 mm (59.4 in.)
Overall Width:
925 mm (36.4 in.)
Overall Height:
940 mm (37.0 in.)
Wheelbase:
1030 mm (40.6 in.)
Ground Clearance:
120 mm (4.7 in.)
Weights
Dry Weight:
115 kg (253.5 lbs.)
Curb Weight:
N/A (Typically includes fluids, closer to dry weight for ATVs)
Gross Vehicle Weight Rating:
N/A (Not typically specified for this class of ATV, designed for single rider)
Towing Capacity:
N/A (Not equipped for towing)
Payload Capacity:
N/A (Designed for rider only)
Cargo
Front Rack Capacity:
N/A (No front rack)
Rear Rack Capacity:
N/A (No rear rack)
🛡️ Safety Features
Ratings
Crash Test Ratings:
N/A (ATVs are not subject to standard automotive crash testing)
Active Features
Braking System:
Hydraulic disc brakes front and rear
Parking Brake:
Yes (Lever type)
Throttle Limiter:
Adjustable throttle stop screw for speed control
Tether Cord:
Kill switch tether cord
Passive Features
Lighting:
Halogen headlights and taillight
Footwells:
Full floorboards with heel guards
Handlebar:
Grip design for enhanced control
💡 Technology Features
Infotainment
Infotainment System:
N/A (Basic ATV, no complex infotainment)
Driver Assistance
Driver Assistance Features:
N/A (Focus on basic operation and safety features)
Connectivity
Connectivity Features:
N/A
Starting System
Starting Method:
Electric Start
Lighting
Headlights:
Dual Halogen 12V 35W
Taillight:
LED Taillight/Brake Light
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 30 operating hours or 6 months, whichever comes first. More frequently with heavy use.
Oil Filter Change:
Every 60 operating hours or 12 months, coinciding with every second oil change.
Air Filter Cleaning:
Every 15 operating hours or as needed based on dust conditions. Replace if damaged.
Spark Plug Inspection:
Every 30 operating hours or 6 months. Adjust gap or replace as needed.
Valve Clearance Adjustment:
Every 60 operating hours or 12 months. Critical for engine performance and longevity.
Brake Fluid Check:
Periodically, and flush/replace every 2 years or as per manual recommendation.
Fluid Specifications
Engine Oil:
SAE 10W-40 API SE, SF or SG
Transmission Gear Oil:
Suzuki Gear Oil API GL-5, SAE 80W-90
Brake Fluid:
DOT 3 or DOT 4 (refer to manual for exact specification)
Known Issues
Common Issue 1:
Carburetor gumming/clogging due to infrequent use or poor fuel quality. Manual provides cleaning and adjustment procedures.
Common Issue 2:
CVT belt wear or slippage. Manual details inspection and replacement steps.
Common Issue 3:
Slightly underpowered for larger riders or steep inclines, but this is inherent to the model's design for youth riders. Manual covers engine tuning aspects.
Common Issue 4:
Electrical connection corrosion in damp environments. Manual includes troubleshooting for electrical circuits.
📚 Vehicle History
Brand Heritage
Manufacturer:
Suzuki Motor Corporation, Japan
Heritage Focus:
Suzuki is renowned for its expertise in lightweight, performance-oriented vehicles, including motorcycles and ATVs.
Model Evolution
Segment:
Youth/Entry-level ATV
Introduction Year:
The LT-Z90 was introduced around 2006/2007 as a successor to smaller models, designed for younger riders with features like a CVT and electric start.
Key Changes 2009:
While major redesigns are not extensively documented for this specific year, Suzuki typically refined components and aesthetics in its model lineup.
Production
Production Period:
Mid-2000s to early 2010s (exact end year varies by region).
Manufacturing Location:
Primarily manufactured in Taiwan under Suzuki's supervision.
🏆 Awards & Recognition
Recognitions
Atv Reviews:
Generally praised for its reliability and suitability for beginner riders in its class. Specific awards are not widely publicized for this model year.
Ratings
User Satisfaction:
High user satisfaction for its intended purpose as a youth/entry-level ATV.
Certifications
Emissions Certification:
Compliant with applicable emissions standards for its model year and region.
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