Suzuki Eiger LT-A400 2002-2007 Workshop Service Manual
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🏷️ Basic Information Identification Make: Suzuki Model: Eiger Model Code: LT-A400 Production Years Covered: 2002, 2003, 2004, 2005, 2006, 2007 👋 Introduction Market Position Segment: Utility All-Terrain Vehicle (ATV) Target Audience: Recreational riders, farmers, hunters, and utility users requiring reliable off-road performance Competitive Analysis Key Competitors: Honda FourTrax, Yamaha Kodiak, Kawasaki Prairie Key Features Design Philosophy: Emphasis on durability, reliability, and user-friendly operation for demanding off-road conditions Manual Value Proposition: Provides comprehensive, accurate, and readily accessible repair information to reduce downtime and ownership costs 📋 Manual Details Coverage Areas Primary Focus: Repair, Maintenance, Service, Adjustments, Troubleshooting Page Count Total Pages: 424 Manual Type Type: Workshop Service Manual Language Primary Language: English Format File Format: PDF Download 📖 Manual Coverage Systems Covered Engine: Detailed engine overhaul, diagnostics, component removal/installation, lubrication, cooling system Transmission: Automatic transmission service, clutch adjustments, gear inspection, fluid changes Drivetrain: Front and rear drive shafts, differentials, CV joints, wheel bearings Suspension: Front and rear suspension systems, shock absorbers, springs, control arms, alignment procedures Brakes: Brake system diagnostics, hydraulic system service, caliper and master cylinder repair, pad and rotor replacement Electrical System: Wiring diagrams, charging system (alternator, battery), starting system (starter motor), ignition system, lighting, instrumentation Fuel System: Fuel pump, fuel filter, carburetor (if applicable), fuel lines, fuel tank service Cooling System: Radiator, thermostat, water pump, coolant hoses, fan operation Chassis And Body: Frame inspection, body panel removal/installation, seat service, handlebar and control components Wheels And Tires: Tire pressure recommendations, wheel specifications, lug nut torque Procedures Included Routine Maintenance: Oil changes, filter replacements, lubrication points, periodic inspection schedules Troubleshooting: Diagnostic flowcharts, common problem identification, symptom analysis Disassembly Assembly: Step-by-step instructions for removing and installing all major components Adjustments: Carburetor tuning, brake adjustments, clutch engagement, suspension settings Rebuilding Procedures: Comprehensive instructions for rebuilding major assemblies like the engine and transmission Technical Depth Depth: Highly detailed, bumper-to-bumper coverage suitable for both professional mechanics and experienced DIY enthusiasts Illustrations: Detailed pictorial diagrams, exploded views, and photos to guide repair procedures Special Tools: Identification and usage instructions for specific Suzuki special service tools (SSTs) Specifications: Precise service data, factory specifications, allowable limits, tightening torques 📊 Manual Specifications File Format Quality: High-resolution PDF, ensuring clarity of text and diagrams Print Quality Page Render: All pages are printable at original quality Binding Type Digital Format: N/A (Digital Download) Paper Type Digital Format: N/A (Digital Download) Compatibility Operating Systems: Windows, Mac OS, Linux Requirements Software: Adobe Reader (or compatible PDF viewer) ⚙️ Engine Specifications Primary Engine Engine Type: 4-stroke, SOHC, single-cylinder Displacement: 376 cc Bore X Stroke: 80.0 mm x 74.4 mm Cooling System: Liquid-cooled Performance Horsepower Estimate: Approx. 23-25 HP (varies slightly by model year and tuning) Torque Estimate: Approx. 28-30 lb-ft (varies slightly by model year and tuning) Fuel System Carburetion: Mikuni BSR36 carburetor (likely for most years, check manual for specifics) Fuel Type: Unleaded gasoline Lubrication Oil Type: Suzuki recommends specific motorcycle/ATV engine oil (e.g., SAE 10W-40 API SG or higher) Oil Capacity: Refer to manual for exact capacity with/without filter change, typically around 2.0-2.5 liters 🔧 Transmission Standard Type: Automatic (Torque Converter) Drive Modes: 2WD/4WD selectable (often electronic push-button) Features Gear Selection: High/Low range, Neutral, Reverse Transmission Fluid Type: Suzuki recommends specific ATF (Automatic Transmission Fluid) – consult manual for exact specification 📐 Dimensions Exterior Length: Approx. 76.0 inches (1930 mm) Width: Approx. 43.3 inches (1100 mm) Height: Approx. 45.1 inches (1145 mm) Weights Curb Weight: Approx. 527 lbs (239 kg) Towing Capacity: Refer to manual, typically around 600 lbs (272 kg) for braked trailer Payload Capacity: Approx. 375 lbs (170 kg) including rider and cargo 🛡️ Safety Features Ratings Atv Safety Standards: Meets ANSI/SVIA-1-2001 safety standards for ATVs Active Features Braking System: Hydraulic disc brakes front and rear Engine Braking: Utilizes engine braking in lower gears Passive Features Chassis Design: Steel frame construction, integrated floorboards with foot protection Lighting: Dual headlights, taillight/brake light 💡 Technology Features Infotainment Features: Basic instrumentation (speedometer, odometer, fuel gauge, indicator lights). No advanced infotainment systems. Driver Assistance Features: Electronic 2WD/4WD selection, engine braking. 🔧 Maintenance Service Intervals Engine Oil Change: Every 100 hours or 6 months, whichever comes first (refer to manual for precise intervals) Air Filter Cleaning: Every 20 hours or as needed based on operating conditions Spark Plug Replacement: Refer to manual, typically around every 200 hours or annually Valve Clearance Check: Refer to manual, typically around every 200 hours Fluid Specifications Engine Oil Viscosity: SAE 10W-40 Engine Oil Standard: API SG or higher Brake Fluid Type: DOT 3 or DOT 4 hydraulic brake fluid Coolant Type: Permanent type antifreeze coolant (50/50 mixture with distilled water) Known Issues Carburetor Tuning: Can require periodic adjustment due to altitude or wear. Manual provides detailed tuning procedures. Drive Belt Wear: Regular inspection and replacement of the CVT drive belt is crucial for optimal performance. Electrical Connections: Corrosion...