Suzuki Geo Tracker 1986-1996 Workshop Service Repair Manual
Regular price
$133.00
Sale price
$133.00
Regular price
Unit price
/ per
Sale
Sold out
Basic Information Identification Make: Suzuki Model: Geo Tracker Badge: Geo Generation Generation: First Generation (1989-1997 for Suzuki Vitara/Sidekick platform) Codes Platform Code: Suzuki ES Introduction Market Position Target Audience: Mechanical technicians and knowledgeable DIY enthusiasts with familiarity in automotive service procedures. Competitive Analysis Manual Value Proposition: Provides comprehensive, dealer-level information enabling quality service and cost savings for owners undertaking repairs. Key Features Accuracy Assurance: Endeavored to ensure accuracy; contains all necessary instructions for required repairs. Proprietary Component Coverage: Includes instructions for proprietary components and their functions for a holistic understanding. Safety Emphasis: Highlights safety equipment usage and precautions, and uses symbols like WARNING, CAUTION, NOTE. Manual Details Coverage Areas Years Covered: 1986-1996 Trim Levels: Likely covers all standard trim levels offered for the Geo Tracker during the specified years. Body Styles: Covers convertible and hardtop variants. Page Count Page Count: 270 Manual Type Manual Type: Workshop Service Repair Manual Language Language: English Format Format: PDF Manual Coverage Systems Covered Engine Systems: Tune-ups, lubrication system, fuel system, ignition system, engine disassembly and overhaul, performance diagnostics. Drivetrain Systems: Transmission (disassembly, repair, overhaul), clutch, drive shafts, differentials, transfer case (if applicable). Chassis Systems: Suspension (front and rear), steering system, brake system (hydraulic, parking brake), wheel bearings. Electrical Systems: Wiring diagrams, charging system, starting system, lighting, instruments, accessories, ignition system, ECU diagnostics (where applicable). Body Systems: Body construction, panels, doors, windows, interior trim, seats, body hardware, rust prevention, corrosion repair. Comfort Systems: Heating, ventilation, and air conditioning (HVAC) system components and service (where applicable). Cooling System: Radiator, water pump, thermostat, hoses, cooling fan service. Exhaust System: Exhaust manifold, catalytic converter, muffler, pipes, and related components. Procedures Included Maintenance Procedures: Routine servicing, fluid changes (oil, coolant, brake fluid), filter replacement, spark plug replacement, belt inspection and adjustment. Repair Procedures: Component removal and installation, disassembly and reassembly, diagnostic procedures for common faults, troubleshooting guides. Technical Adjustments: Engine timing adjustments, carburetor adjustments (if applicable), brake adjustments, clutch adjustments. Troubleshooting Guides: Systematic troubleshooting steps to diagnose and resolve common and complex issues across the vehicle. Technical Depth Diagnostic Capability: Detailed diagnostic procedures for identifying the root cause of malfunctions across all vehicle systems. Rebuild Instructions: Comprehensive instructions for engine and transmission disassembly, overhaul, and reassembly. Special Tool Identification: References to specific Suzuki Geo Tracker special tools required for certain adjustments or repairs, often with part numbers. Torque Specifications: Detailed torque specifications for all critical fasteners, ensuring proper assembly and preventing damage. Manual Specifications File Format File Format: PDF Print Quality Printability: Printable Binding Type Binding Type: Digital (PDF) Paper Type Paper Type: N/A (Digital) Engine Specifications Primary Engine Engine Type: Inline 4-Cylinder (primarily G16A, G16B for later models) Displacement: 1.6 Liters (1590 cc) Performance Horsepower Range: Approximately 80-95 HP depending on specific engine variant and emissions controls. Torque Range: Approximately 90-100 lb-ft depending on specific engine variant. Fuel System Fuel Delivery: Carbureted (early models, e.g., 1986-1988) or Electronic Fuel Injection (EFI) (later models). Fuel Type: Unleaded Gasoline Engine Management Ignition System: Distributor-based ignition with electronic control (points less on later models). Engine Control Unit: ECM/ECU diagnostics and component testing for EFI models. Transmission Standard Transmission Type Standard: 5-Speed Manual Transmission Optional Transmission Type Optional: 3-Speed or 4-Speed Automatic Transmission (availability varied by year and market) Features Drivetrain Configuration: Rear-wheel drive (RWD) or part-time four-wheel drive (4WD). Dimensions Exterior Body Styles: 2-door convertible, 2-door hardtop, 4-door utility (later models, based on Vitara platform). Weights Curb Weight: Approximately 2,100 - 2,400 lbs (depending on configuration). Gross Vehicle Weight Rating: Approximately 3,000 - 3,300 lbs (varies by configuration). Safety Features Ratings Crash Test Performance: Variable, early models may have lower ratings compared to modern vehicles. Manual provides specific safety system details. Active Features Braking System: Front disc brakes, rear drum brakes. ABS was optional on some later models. Tire Specifications: Common sizes include 205/75R15, 215/75R15. Refer to manual for exact requirements. Wheel Bolt Pattern: 5x139.7 mm (5x5.5 inches) Passive Features Seat Belts: Standard seat belts, shoulder belts. Technology Features Infotainment Audio System: Basic AM/FM radio with cassette player, optional CD player on later models. Speaker configuration varies by trim. Speaker Configuration: Typically 2 or 4 speakers depending on trim level. Driver Assistance ABS Availability: Anti-lock Braking System (ABS) was an optional feature on certain model years and trims, not standard across the board. Connectivity Connectivity Features: Limited by era; primarily focused on basic vehicle operation rather than advanced digital integration. Maintenance Service Intervals Engine Oil Change: Typically every 3,000-5,000 miles or 3-6 months, consult manual for exact recommendation based on driving conditions. Transmission Fluid Change: Manual: every 30,000-50,000 miles. Automatic: every 30,000-60,000 miles, dependent on fluid type and usage. Spark Plug Replacement: Typically every 30,000-60,000 miles, depending on spark plug type (copper, platinum). Fluid Specifications Engine Oil Type: API SG or SH, SAE 10W-30 or 10W-40 (verify with manual for specific...
Distributor-based ignition with electronic control (points less on later models).
Engine Control Unit:
ECM/ECU diagnostics and component testing for EFI models.
Transmission
Standard
Transmission Type Standard:
5-Speed Manual Transmission
Optional
Transmission Type Optional:
3-Speed or 4-Speed Automatic Transmission (availability varied by year and market)
Features
Drivetrain Configuration:
Rear-wheel drive (RWD) or part-time four-wheel drive (4WD).
Dimensions
Exterior
Body Styles:
2-door convertible, 2-door hardtop, 4-door utility (later models, based on Vitara platform).
Weights
Curb Weight:
Approximately 2,100 - 2,400 lbs (depending on configuration).
Gross Vehicle Weight Rating:
Approximately 3,000 - 3,300 lbs (varies by configuration).
Safety Features
Ratings
Crash Test Performance:
Variable, early models may have lower ratings compared to modern vehicles. Manual provides specific safety system details.
Active Features
Braking System:
Front disc brakes, rear drum brakes. ABS was optional on some later models.
Tire Specifications:
Common sizes include 205/75R15, 215/75R15. Refer to manual for exact requirements.
Wheel Bolt Pattern:
5x139.7 mm (5x5.5 inches)
Passive Features
Seat Belts:
Standard seat belts, shoulder belts.
Technology Features
Infotainment
Audio System:
Basic AM/FM radio with cassette player, optional CD player on later models. Speaker configuration varies by trim.
Speaker Configuration:
Typically 2 or 4 speakers depending on trim level.
Driver Assistance
ABS Availability:
Anti-lock Braking System (ABS) was an optional feature on certain model years and trims, not standard across the board.
Connectivity
Connectivity Features:
Limited by era; primarily focused on basic vehicle operation rather than advanced digital integration.
Maintenance
Service Intervals
Engine Oil Change:
Typically every 3,000-5,000 miles or 3-6 months, consult manual for exact recommendation based on driving conditions.
Transmission Fluid Change:
Manual: every 30,000-50,000 miles. Automatic: every 30,000-60,000 miles, dependent on fluid type and usage.
Spark Plug Replacement:
Typically every 30,000-60,000 miles, depending on spark plug type (copper, platinum).
Fluid Specifications
Engine Oil Type:
API SG or SH, SAE 10W-30 or 10W-40 (verify with manual for specific engine and climate).
Coolant Type:
Ethylene glycol based coolant, typically a 50/50 mix with distilled water.
Brake Fluid Type:
DOT 3 brake fluid.
Manual Transmission Fluid Type:
API GL-4, SAE 75W-90 or 80W-90 gear oil (verify specific viscosity with manual).
Automatic Transmission Fluid Type:
Dexron II or equivalent ATF (verify with manual).
Power Steering Fluid Type:
ATF Dexron II or equivalent (if equipped with power steering).
Differential Fluid Type:
API GL-5, SAE 80W-90 gear oil for front and rear differentials (if applicable).
Known Issues
Common Problems:
Rust on body panels and frame, head gasket leaks (especially on 1.6L engines), exhaust manifold cracks, clutch wear, interior component degradation (e.g., dash cracks).
Electrical Gremlins:
Wiring harness issues, ground point corrosion, particularly in humid environments.
Vehicle History
Brand Heritage
Suzuki Offroad Legacy:
Suzuki has a long history of producing capable and compact off-road vehicles, with the Tracker being a significant part of its North American market presence.
Model Evolution
Geo Tracker Rebranding:
The Geo Tracker was a rebadged version of the Suzuki Sidekick/Vitara, sold through General Motors' Geo brand from 1989 to 1997. This manual covers the period where this relationship was active.
Engine Upgrades:
Introduction of the 1.6L 16-valve engine (G16B) in later years provided improved performance.
Production
Manufacturing Locations:
Primarily produced in Japan by Suzuki, and assembled in other locations depending on market.
Awards & Recognition
Recognitions
Market Perception:
Popular for its affordability, compact size, and basic off-road capability, often seen as a 'fun' vehicle.
Choosing a selection results in a full page refresh.