Suzuki HATCH 800CC ALTO F8B Full Service & Repair Manual 1983-ONWARDS
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🏷️ Basic Information Identification Make: Suzuki Model: Alto Hatch Engine Code: F8B Body Style: Hatchback Primary Engine Displacement: 0.8 Liters (797cc) Generation Generation Covered: Early generations from 1983 onwards, specific details likely cover multiple iterative updates within this timeframe. 👋 Introduction Market Position Segment: Ultra-compact, budget-friendly city car. Target Audience: First-time car buyers, urban commuters, economically conscious consumers. Competitive Analysis Key Competitors: Daihatsu Mira, Honda Today, Mitsubishi Minica, Subaru Vivio (in their respective markets and eras). Key Features Vehicle Appeal: Fuel efficiency, affordability, compact size for urban maneuverability, simplicity of design and maintenance. Manual Value Proposition: Empowers owners and independent workshops with factory-level diagnostic and repair information for long-term ownership and cost savings. 📋 Manual Details Coverage Areas Regions Covered: Global (as it's a factory manual likely used in various Suzuki markets). Market Segments: Kei car (Japan), City Car (International) Page Count Estimated Page Count: Hundreds (exact count not specified, but described as 'very detailed' with 'hundreds of pages'). Manual Type Type: Factory Service and Repair Workshop Manual Language Language: Likely English (common for international service manuals, but could be localized). Format Format: Digital (PDF) 📖 Manual Coverage Systems Covered Powertrain: Engine mechanicals, fuel system, ignition system, exhaust system, cooling system. Drivetrain: Transmission (manual and potentially automatic variants), clutch, drive shafts, differential. Chassis: Suspension (front and rear), steering system, brakes (hydraulic, parking brake), wheels and tires. Electrical: Battery, charging system (alternator), starting system, lighting, instrumentation, wipers, horn, basic comfort systems. Body And Interior: Body panels, doors, windows, seats, dashboard, trim, HVAC (heating, ventilation, and air conditioning) where applicable. Procedures Included Maintenance: Scheduled maintenance, fluid changes, filter replacements, lubrication. Troubleshooting: Diagnostic procedures for common and uncommon faults, symptom-based troubleshooting guides. Repair: Step-by-step instructions for component removal, disassembly, repair, reassembly, and installation. Diagnostics: Wiring diagrams, component testing, fault code interpretation (if applicable to the era). Technical Depth Depth: Comprehensive (covering everything from basic fluid checks to complete engine and transmission rebuilds). Detail Level: High (detailed photos, diagrams, exploded views, torque specifications, clearances). 📊 Manual Specifications File Format Format: PDF Searchable: Likely searchable if originally created from digital text, but depends on PDF conversion quality. Print Quality Printable: Yes, individual pages or entire manual. Binding Type Binding: N/A (Digital Format) Paper Type Paper Type: N/A (Digital Format) Licensing Usage Rights: Lifetime usage on multiple devices, no expiry, no renewal fees. ⚙️ Engine Specifications Primary Engine Engine Type: Inline 3-cylinder, 4-stroke, naturally aspirated (F8B). Bore X Stroke: Detailed specifications available in manual (typical for the era). Compression Ratio: Detailed specifications available in manual (typical for the era). Performance Horsepower Range: Typically 30-40 HP (depending on specific market tuning and year). Torque Range: Typically 50-60 Nm (depending on specific market tuning and year). Fuel System Fuel Delivery: Carburetor (likely a single-barrel or twin-barrel setup) for most variants of this era. Fuel injection may appear in later models covered by 'ONWARDS'. Fuel Type: Unleaded Gasoline Cooling System Cooling Method: Water-cooled Lubrication Oil Capacity: Approx. 2.5 - 3.0 Liters (specifics in manual). Recommended Oil Viscosity: Likely 10W-30 or 10W-40 (refer to manual for precise specification). 🔧 Transmission Standard Transmission Type: 4-speed Manual Transmission Optional Transmission Type: 3-speed Automatic Transmission (often referred to as AT or F-AT). Features Clutch Type: Dry Single Plate Clutch (Manual). Fluid Specifications Manual Transmission Fluid: GL-4 Gear Oil (e.g., SAE 75W-85 or 80W-90, consult manual). Automatic Transmission Fluid: Dexron II or equivalent (consult manual). 📐 Dimensions Exterior Length: Typical Kei car dimensions, approx. 3,200 - 3,400 mm (varies by generation/market). Width: Typical Kei car dimensions, approx. 1,400 - 1,500 mm (varies by generation/market). Height: Typical Kei car dimensions, approx. 1,350 - 1,450 mm (varies by generation/market). Weights Curb Weight: Approx. 600 - 700 kg (highly dependent on trim and equipment). 🛡️ Safety Features Ratings Crash Test Data: Limited modern crash safety ratings due to age and market focus. Manual will detail structural integrity and basic safety features. Active Features Braking System: Front Disc Brakes, Rear Drum Brakes (common configuration). ABS likely not standard on early models. Passive Features Seatbelts: Standard 3-point front seatbelts, likely lap belts in rear. Body Construction: Reinforced passenger safety cell (typical for era). 💡 Technology Features Infotainment Audio System: Basic AM/FM radio and cassette player (optional on many models). Driver Assistance ABS: Not commonly equipped on early models. Connectivity Usb Ports: Not applicable for the era. 🔧 Maintenance Service Intervals Oil Change Interval: Typically 5,000 - 7,500 km or 6 months (refer to manual for specific interval). Air Filter Replacement: Recommended every 15,000 - 20,000 km or as needed based on conditions. Spark Plug Replacement: Typical interval of 20,000 - 30,000 km, depending on plug type specified. Fluid Specifications Coolant Type: Ethylene glycol based antifreeze, typically a 50/50 mix with distilled water. Brake Fluid Type: DOT 3 or DOT 4 brake fluid (consult manual for exact specification). Known Issues...
Detailed specifications available in manual (typical for the era).
Compression Ratio:
Detailed specifications available in manual (typical for the era).
Performance
Horsepower Range:
Typically 30-40 HP (depending on specific market tuning and year).
Torque Range:
Typically 50-60 Nm (depending on specific market tuning and year).
Fuel System
Fuel Delivery:
Carburetor (likely a single-barrel or twin-barrel setup) for most variants of this era. Fuel injection may appear in later models covered by 'ONWARDS'.
Fuel Type:
Unleaded Gasoline
Cooling System
Cooling Method:
Water-cooled
Lubrication
Oil Capacity:
Approx. 2.5 - 3.0 Liters (specifics in manual).
Recommended Oil Viscosity:
Likely 10W-30 or 10W-40 (refer to manual for precise specification).
🔧 Transmission
Standard
Transmission Type:
4-speed Manual Transmission
Optional
Transmission Type:
3-speed Automatic Transmission (often referred to as AT or F-AT).
Features
Clutch Type:
Dry Single Plate Clutch (Manual).
Fluid Specifications
Manual Transmission Fluid:
GL-4 Gear Oil (e.g., SAE 75W-85 or 80W-90, consult manual).
Automatic Transmission Fluid:
Dexron II or equivalent (consult manual).
📐 Dimensions
Exterior
Length:
Typical Kei car dimensions, approx. 3,200 - 3,400 mm (varies by generation/market).
Width:
Typical Kei car dimensions, approx. 1,400 - 1,500 mm (varies by generation/market).
Height:
Typical Kei car dimensions, approx. 1,350 - 1,450 mm (varies by generation/market).
Weights
Curb Weight:
Approx. 600 - 700 kg (highly dependent on trim and equipment).
🛡️ Safety Features
Ratings
Crash Test Data:
Limited modern crash safety ratings due to age and market focus. Manual will detail structural integrity and basic safety features.
Active Features
Braking System:
Front Disc Brakes, Rear Drum Brakes (common configuration). ABS likely not standard on early models.
Passive Features
Seatbelts:
Standard 3-point front seatbelts, likely lap belts in rear.
Body Construction:
Reinforced passenger safety cell (typical for era).
💡 Technology Features
Infotainment
Audio System:
Basic AM/FM radio and cassette player (optional on many models).
Driver Assistance
ABS:
Not commonly equipped on early models.
Connectivity
Usb Ports:
Not applicable for the era.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically 5,000 - 7,500 km or 6 months (refer to manual for specific interval).
Air Filter Replacement:
Recommended every 15,000 - 20,000 km or as needed based on conditions.
Spark Plug Replacement:
Typical interval of 20,000 - 30,000 km, depending on plug type specified.
Fluid Specifications
Coolant Type:
Ethylene glycol based antifreeze, typically a 50/50 mix with distilled water.
Brake Fluid Type:
DOT 3 or DOT 4 brake fluid (consult manual for exact specification).
Carburetor tuning and cleaning, potential oil leaks from seals.
Electrical Specific:
Corrosion in connectors, aging wiring harnesses, starter solenoid issues.
Recommended Filters
Oil Filter Part Number:
Various part numbers exist depending on the exact engine variant and filter manufacturer. Manual will list applicable numbers.
Air Filter Part Number:
Various part numbers exist depending on the exact engine variant and filter manufacturer. Manual will list applicable numbers.
📚 Vehicle History
Brand Heritage
Suzuki Legacy:
Suzuki has a long history in small, economical vehicles, with the Alto being a cornerstone of its global small car strategy.
Model Evolution
Alto Generations:
The Alto has undergone numerous generations and facelifts since its 1979 debut, with this manual covering a significant portion of its early development.
Production
Manufacturing Locations:
Primarily Japan, with potential assembly in other countries depending on market.
🏆 Awards & Recognition
Recognitions
Design Awards:
While the Alto itself may not have specific design awards, its practical and efficient design has contributed to its enduring sales success.
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