Suzuki King Quad 300 1999 2000 2001 2002 Service Manual
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🏷️ Basic Information Identification Make: Suzuki Model: King Quad 300 Model Code: LT-F300F Generation Generation Name: First Generation 👋 Introduction Market Position Target Audience: Suzuki King Quad 300 owners, DIY enthusiasts, professional mechanics Competitive Analysis Value Proposition: Provides comprehensive, manufacturer-level repair and maintenance data for extended vehicle life and optimal performance. Key Features Diagnostic Tools: Includes guidance on using special service tools for accurate diagnostics and repairs. Safety Precautions: Emphasizes safety through 'DANGER', 'CAUTION', and 'NOTE' remarks and standard safety procedures. Completeness: Stated as 100% complete and intact, with no missing or corrupt pages. 📋 Manual Details Coverage Areas Covered Model Years: 1999, 2000, 2001, 2002 Page Count Total Pages: 384 Manual Type Type: Workshop Service Manual / Repair Manual Language Language: English Format Digital Format: PDF Download 📖 Manual Coverage Systems Covered Engine: Complete engine overhaul, disassembly, assembly, troubleshooting, and component checks Transmission: Transmission disassembly, assembly, adjustment, and troubleshooting (likely including final drive) Fuel System: Carburetor adjustment, cleaning, and overhaul; fuel tank and line servicing Ignition System: Ignition timing, spark plug specifications, CDI unit, and related electrical components Cooling System: Radiator, fan, thermostat, and coolant specifications and servicing Electrical System: Battery, charging system (stator, regulator/rectifier), lighting, starter motor, and wiring diagrams Chassis And Suspension: Front and rear suspension components, steering system, wheel bearings, and chassis maintenance Brakes: Brake system inspection, hydraulic fluid specifications, pad replacement, and caliper servicing Bodywork And Trim: Body panel removal and installation, seat, fenders, and general trim components Lubrication System: Engine oil type and capacity, gearbox oil specifications, and lubrication points Procedures Included Maintenance: Scheduled maintenance, lubrication, filter changes, and routine checks Troubleshooting: Systematic diagnostic procedures for common and uncommon issues Repair And Overhaul: Detailed step-by-step instructions for component disassembly, repair, and reassembly Adjustment: Carburetor, brakes, clutch, throttle, and suspension adjustments Installation And Removal: Procedures for removing and installing all major and minor components Technical Data: Specifications, tolerances, wear limits, and torque values Special Tools: Identification and usage instructions for specialized service tools Technical Depth Depth: Comprehensive, from basic maintenance to complete engine and transmission rebuilds Detail Level: Detailed step-by-step instructions with pictorial diagrams and exploded views 📊 Manual Specifications File Format Format: PDF Print Quality Printability: Printable pages Binding Type Delivery Method: Instant PDF Download (no physical product) Paper Type Digital File Characteristics: High-resolution, clear text and graphics Compatibility Operating Systems: Windows, Mac, Linux OS Software Requirement Required Software: Adobe Reader ⚙️ Engine Specifications Primary Engine Engine Type: Four-stroke, SOHC, air-cooled (likely, common for this era and model) Displacement: 280cc (approximate, specific for LT-F300F) Bore X Stroke: Not explicitly stated, but obtainable from manual (typical for this engine family) Performance Horsepower: Not specified, but typically in the 15-20 HP range for this displacement and class. Torque: Not specified, but optimized for low-end grunt for off-road use. Fuel System Carburetor Type: Likely a single Mikuni carburetor, specific model to be detailed in the manual. Fuel Grade: Unleaded gasoline (standard) Lubrication System Engine Oil Type: API SE, SF, SG, SH, SJ or higher, SAE 10W-40 (typical specification, to be confirmed in manual) Engine Oil Capacity: Approx. 1.6 Liters (dry fill), to be confirmed in manual 🔧 Transmission Standard Transmission Type: Automatic (CVT - Continuously Variable Transmission) Drive System: 4WD (Four-Wheel Drive), with possible 2WD/4WD engage selector Features Gear Reduction: Hi/Lo range, Reverse (standard on King Quad models) Transmission Fluid Type: Suzuki Super Gear Oil or equivalent SAE 80 API GL-4 (typical, to be confirmed) 📐 Dimensions Exterior Length: Approx. 1995 mm (78.5 in) Width: Approx. 1070 mm (42.1 in) Height: Approx. 1110 mm (43.7 in) Weights Dry Weight: Approx. 235 kg (518 lbs) Gross Vehicle Weight Rating: Not specified, but typically around 450-500 kg including rider and cargo. Towing Capacity: Not specified for this model, generally not recommended or limited for ATVs. 🛡️ Safety Features Ratings Atv Safety Standards: Compliant with relevant ATV safety standards for the era. Active Features Braking System: Hydraulic disc brakes front and rear for reliable stopping power. Throttle Limiter: Potential for a throttle limiter screw for beginners, usually adjustable. Passive Features Frame Construction: Robust steel frame designed for durability and off-road use. Lighting: Headlights and taillight for visibility and signaling. 💡 Technology Features Infotainment Infotainment System: Not applicable; basic analog instrumentation (speedometer, odometer, neutral light, etc.). Driver Assistance Driver Assistance Features: None Connectivity Connectivity Options: None 🔧 Maintenance Service Intervals Engine Oil Change: Every 100 hours or 12 months, whichever comes first (typical for ATVs, manual will confirm). Air Filter Cleaning: Every 20 hours or as needed based on operating conditions. Spark Plug Replacement: Refer to manual for specific interval, typically around 500 hours or as needed based on condition. Valve Adjustment: Refer to manual for specific interval, typically around 100-200 hours or annually. Fluid Specifications Engine Oil Viscosity: SAE 10W-40 Brake Fluid Type: DOT 3 or DOT 4 hydraulic brake...
4WD (Four-Wheel Drive), with possible 2WD/4WD engage selector
Features
Gear Reduction:
Hi/Lo range, Reverse (standard on King Quad models)
Transmission Fluid Type:
Suzuki Super Gear Oil or equivalent SAE 80 API GL-4 (typical, to be confirmed)
📐 Dimensions
Exterior
Length:
Approx. 1995 mm (78.5 in)
Width:
Approx. 1070 mm (42.1 in)
Height:
Approx. 1110 mm (43.7 in)
Weights
Dry Weight:
Approx. 235 kg (518 lbs)
Gross Vehicle Weight Rating:
Not specified, but typically around 450-500 kg including rider and cargo.
Towing Capacity:
Not specified for this model, generally not recommended or limited for ATVs.
🛡️ Safety Features
Ratings
Atv Safety Standards:
Compliant with relevant ATV safety standards for the era.
Active Features
Braking System:
Hydraulic disc brakes front and rear for reliable stopping power.
Throttle Limiter:
Potential for a throttle limiter screw for beginners, usually adjustable.
Passive Features
Frame Construction:
Robust steel frame designed for durability and off-road use.
Lighting:
Headlights and taillight for visibility and signaling.
💡 Technology Features
Infotainment
Infotainment System:
Not applicable; basic analog instrumentation (speedometer, odometer, neutral light, etc.).
Driver Assistance
Driver Assistance Features:
None
Connectivity
Connectivity Options:
None
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 100 hours or 12 months, whichever comes first (typical for ATVs, manual will confirm).
Air Filter Cleaning:
Every 20 hours or as needed based on operating conditions.
Spark Plug Replacement:
Refer to manual for specific interval, typically around 500 hours or as needed based on condition.
Valve Adjustment:
Refer to manual for specific interval, typically around 100-200 hours or annually.
Fluid Specifications
Engine Oil Viscosity:
SAE 10W-40
Brake Fluid Type:
DOT 3 or DOT 4 hydraulic brake fluid (typically, manual will specify exact type and grade).
Gearbox Oil Type:
Suzuki Super Gear Oil or equivalent SAE 80 API GL-4
Known Issues
Carburetor Performance:
Carburetors can be sensitive to dirt and require regular cleaning and adjustment for optimal performance.
Belt Wear Cv:
CVT drive belts can wear over time and require inspection and replacement based on mileage or hours.
Starter Solenoid:
Starter solenoids can be a point of failure; troubleshooting steps are crucial.
📚 Vehicle History
Brand Heritage
Suzuki Atv Legacy:
Suzuki has a long history of producing reliable and capable ATVs, starting with models like the 'QuadRunner'.
Model Evolution
King Quad Lineage:
The King Quad line is Suzuki's flagship ATV series, known for its utility, power, and 4WD capabilities.
Production
Manufacturing Origin:
Likely manufactured in Japan or potentially other Suzuki global facilities.
Era Context:
Represents a robust, traditional utility ATV design popular in the late 1990s and early 2000s before the widespread adoption of more complex technologies like EFI.
🏆 Awards & Recognition
Recognitions
Atv Industry Awards:
While specific awards for this exact model year are not readily available, the King Quad line has historically been recognized for its durability and utility.
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