Suzuki KING QUAD 300 LT-F300 LT-F300F Full Service & Repair Manual 1999-2004
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Basic Information Identification Make: Suzuki Model: King Quad 300 Model Code: LT-F300 / LT-F300F Model Year Range: 1999-2004 Introduction Market Position Positioning: A robust and reliable utility ATV, popular for recreational and light work tasks. The King Quad 300 was known for its dependable performance. Competitive Analysis Competitors: Competed against models like the Honda FourTrax, Yamaha Kodiak, and Kawasaki Bayou in its segment during the late 1990s and early 2000s. Key Features Key Features Vehicle: Shaft drive, independent front suspension (IFS), automatic transmission, reliable 4-stroke engine, durable chassis. Manual Value Proposition Value: Provides comprehensive factory-level repair and maintenance information, enabling owners to perform a wide range of tasks, saving on dealership costs and ensuring proper upkeep. Manual Details Coverage Areas Coverage: Full Service, Repair, Workshop, Troubleshooting Page Count Estimated Page Count: Hundreds of pages (specific count not provided, but described as extensive) Manual Type Type: Factory Service Manual / Repair Manual Language Language: English Format Format: PDF Download Manual Coverage Systems Covered Engine Mechanical: Engine overhaul, cylinder head, piston, crankshaft, valve timing, lubrication system, cooling system, compression tests Fuel System: Carburetor (adjustment, cleaning, overhaul), fuel pump, fuel lines, fuel tank Ignition System: Ignition timing, spark plugs, ignition coil, CDI unit, stator, wiring Drivetrain Transmission: Automatic transmission (ATV-specific CVT system), gear ratios, clutch operation, drive shafts, differential Suspension: Front and rear suspension systems, shock absorbers, A-arms, wheel alignment, bushings Brakes: Hydraulic brake system (front and rear calipers, master cylinders), brake lines, brake pads, brake fluid, parking brake Electrical System: Wiring diagrams, battery, starter motor, alternator, lighting system (headlights, taillights, indicators), fuses, relays, switches Frame Chassis: Frame inspection, welds, steering system, handlebars, control cables Bodywork Plastics: Fenders, body panels, seat removal and installation, guards Wheels Tires: Tire pressure recommendations, wheel removal and installation, lug nut torque specifications Procedures Included Routine Maintenance: Oil changes, filter replacements, spark plug inspection/replacement, air filter cleaning/replacement, lubrication points Troubleshooting: Diagnostic procedures for common problems, error code interpretation (if applicable), step-by-step fault finding guides Repair Procedures: Detailed instructions for component removal, disassembly, inspection, repair, assembly, and reinstallation Engine Rebuild: Complete engine teardown and rebuild procedures, including piston ring replacement, bearing checks, gasket replacement Transmission Service: Transmission fluid change, clutch adjustment/replacement (if applicable), CVT belt inspection/replacement Brake System Service: Brake bleeding, pad replacement, caliper service, master cylinder service Electrical Diagnostics: Wiring harness inspection, component testing, troubleshooting electrical faults using wiring diagrams Technical Depth Depth: Comprehensive, covering basic to advanced repairs and diagnostics, suitable for professional mechanics and skilled DIY users. Diagrams Illustrations: Hundreds of detailed photos and exploded diagrams for clear visual guidance. Manual Specifications File Format Format: PDF Print Quality Printability: Printable (single pages or entire manual) Binding Type Binding: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) Compatibility Operating Systems: Windows and MAC compatible Licensing Usage License: Lifetime use, no expiry dates, usable on multiple devices/computers Engine Specifications Primary Engine Engine Type: 4-stroke, SOHC, 2-valve Displacement: 280 cc (approximate, depending on specific variant within the range) Bore X Stroke: 72.0 mm x 68.6 mm (typical for this engine family) Performance Horsepower: Approximately 17-19 HP (estimated, exact figures vary by year and tuning) Torque: Approximately 15-17 lb-ft (estimated) Fuel System Fuel Delivery: Carburetor (e.g., Mikuni BST31) Cooling System Cooling Method: Liquid-cooled Lubrication System Oil Type: API SE, SF or SG classification SAE 10W-40 or 20W-50 (refer to manual for exact specification) Transmission Standard Type: Automatic Transmission (ATV-specific Continuously Variable Transmission - CVT) with High/Low range and Reverse. Features Drive System: Shaft drive, selectable 2WD/4WD Clutch Type: Automatic centrifugal clutch Dimensions Exterior Overall Length: Approximately 77.4 inches (1965 mm) Overall Width: Approximately 43.1 inches (1095 mm) Overall Height: Approximately 45.3 inches (1150 mm) Weights Dry Weight: Approximately 474 lbs (215 kg) Ground Clearance: Approximately 6.7 inches (170 mm) Cargo Front Rack Capacity: Approximately 30 lbs (13.6 kg) Rear Rack Capacity: Approximately 70 lbs (31.8 kg) Safety Features Ratings Rollover Resistance: ATVs are inherently prone to rollovers; safe riding practices and adherence to manual guidelines are critical. Active Features Braking System: Hydraulic disc brakes front and rear for effective stopping power. Passive Features Lighting: Headlights, taillight, and brake light for visibility. Technology Features Infotainment Features: Basic instrumentation: speedometer, odometer, trip meter, neutral indicator, high/low gear indicator, 2WD/4WD indicator. Driver Assistance Features: N/A (No advanced electronic driver assistance systems typical for this era and vehicle type). Connectivity Features: N/A (No modern connectivity features like Bluetooth or GPS). Maintenance Service Intervals Engine Oil Change: Every 1000 km or 6 months (refer to manual for exact interval and conditions). Air Filter Cleaning: Every 6 months or as needed based on operating conditions (e.g., dusty environments). Spark Plug Inspection: Every 6 months or 1000 km, replace as needed. Recommended plug: NGK CR7E or equivalent. Brake Fluid Change: Every 2 years or as per manual recommendations, using DOT 3 brake fluid. Cvt Belt...
Provides comprehensive factory-level repair and maintenance information, enabling owners to perform a wide range of tasks, saving on dealership costs and ensuring proper upkeep.
Manual Details
Coverage Areas
Coverage:
Full Service, Repair, Workshop, Troubleshooting
Page Count
Estimated Page Count:
Hundreds of pages (specific count not provided, but described as extensive)
N/A (No advanced electronic driver assistance systems typical for this era and vehicle type).
Connectivity
Features:
N/A (No modern connectivity features like Bluetooth or GPS).
Maintenance
Service Intervals
Engine Oil Change:
Every 1000 km or 6 months (refer to manual for exact interval and conditions).
Air Filter Cleaning:
Every 6 months or as needed based on operating conditions (e.g., dusty environments).
Spark Plug Inspection:
Every 6 months or 1000 km, replace as needed. Recommended plug: NGK CR7E or equivalent.
Brake Fluid Change:
Every 2 years or as per manual recommendations, using DOT 3 brake fluid.
Cvt Belt Inspection:
Regular inspection for wear and damage, replacement recommended every 2-3 years or based on mileage/usage. Specific interval in manual.
Fluid Specifications
Engine Oil Capacity:
Approximately 2.0 liters (with filter change).
Coolant Type:
Permanent type coolant (ethylene glycol based), typically a 50/50 mix with distilled water.
Known Issues
Common Wear Items:
CVT belt wear, suspension bushings, carburetor performance (cleaning/adjustment), starter solenoid.
Electrical Components:
Occasional issues with stator or rectifier due to heat and vibration. Wiring harness integrity is key.
Vehicle History
Brand Heritage
Brand Focus:
Suzuki has a long history of producing reliable and capable motorcycles and ATVs, known for their engineering and durability.
Model Evolution
King Quad Lineage:
The King Quad name has been a staple in Suzuki's ATV lineup, evolving over the years. The LT-F300 represents a significant mid-range offering in the late 90s/early 2000s.
Production
Manufacturing Location:
Typically manufactured in Japan or through Suzuki's global production facilities.
Awards & Recognition
Recognitions
Industry Awards:
No specific awards are widely documented for this particular model, but the King Quad line generally received positive reviews for its utility and reliability.
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