This manual covers the Suzuki King Quad 500 ATV, manufactured for the model years 2008 through 2011. The King Quad is a high-performance utility ATV, known for its robust engineering and reliability, featuring a liquid-cooled, 4-stroke, SOHC V-twin engine and Suzuki's pulley-type continuously variable transmission (CVT) with selectable 2WD/4WD and a locking front differential. Its independent front and rear suspension with adjustable shocks provides a comfortable and capable ride, making it a strong competitor in the utility ATV segment. This comprehensive workshop service manual provides detailed guidance for the repair and overhaul of the Suzuki King Quad 500. It covers essential areas including engine systems, drivetrain, electrical diagnostics, chassis components, and bodywork. The manual includes procedures for routine maintenance, tune-ups, component removal and installation, and complete assembly rebuilds, along with troubleshooting and diagnostic steps. This resource is designed to assist owners, mechanics, and technicians in maintaining and repairing their vehicle effectively, ensuring optimal performance and longevity. 🏷️ Basic Information Identification Make: Suzuki Model: King Quad 500 Model Variant: ATV (All-Terrain Vehicle) Applicable Years: 2008, 2009, 2010, 2011 Codes Engine Code Prefix: M750 👋 Introduction Market Position Market Segment: High-performance utility ATV segment Competitive Analysis Competitors: Polaris Sportsman, Can-Am Outlander, Yamaha Grizzly Key Features Vehicle Engine Type: Liquid-cooled, 4-stroke, SOHC, V-twin Drive System: Suzuki's pully-type continuously variable transmission (CVT), selectable 2WD/4WD with locking front differential Suspension: Independent front and rear suspension with adjustable shocks Key Features Manual Manual Benefit 1: Enables professional-quality repairs and maintenance Manual Benefit 2: Cost savings by reducing reliance on dealer service Manual Benefit 3: Empowers owners with in-depth knowledge of their vehicle 📋 Manual Details Coverage Areas Primary Coverage: Repair and overhaul of Suzuki King Quad 500 ATVs Secondary Coverage: Proprietary component repairs, general automobile practices Page Count Page Count: 624 Manual Type Manual Type: Workshop Service Manual Language Language: English Format File Format: PDF 📖 Manual Coverage Systems Covered Engine Systems: Engine overhaul, fuel system, ignition, lubrication system, exhaust Drivetrain Systems: Transmission disassembly and assembly, clutch, drive shafts, differentials Electrical Systems: Electrical system diagnostics, wiring diagrams, battery, starter, charging system, lighting Chassis Systems: Frame, suspension, steering, brakes, wheels, tires Body Systems: Body panels, seating, racks, controls Procedures Included Maintenance: Tune-ups, routine maintenance, fluid changes, filter replacements Repair Overhaul: Component removal and installation, disassembly and reassembly of major assemblies (engine, transmission) Diagnostics: Troubleshooting procedures, diagnostic fault finding Technical Depth Depth: Comprehensive (from basic maintenance to complete engine and transmission rebuilds) Assumed Knowledge: Technician fully conversant with general automobile practices 📊 Manual Specifications File Format File Format: PDF Print Quality Printability: Yes, printable Binding Type Binding Type: Digital Download (Not a hard copy) Paper Type Paper Type: N/A (Digital PDF) ⚙️ Engine Specifications Primary Engine Engine Type: Liquid-cooled, 4-stroke, SOHC, V-twin Displacement: 493cc (approximate - specific to 500 model) Bore X Stroke: Refer to manual for specific dimensions Compression Ratio: Refer to manual for specific ratios Performance Horsepower: Refer to manual for specific output figures Torque: Refer to manual for specific output figures Fuel System Fuel Delivery: Fuel Injection (EFI) - specific system details in manual Fuel Type: Unleaded gasoline Lubrication System Oil Type: Refer to manual for exact Suzuki specifications (e.g., SAE 10W-40 API SG or higher) Oil Capacity: Refer to manual for specific engine oil capacity 🔧 Transmission Standard Transmission Type: Automatic CVT (Continuously Variable Transmission) Drive Modes: 2WD/4WD with locking front differential Features Gear Reduction: High/Low range, Neutral, Reverse Fluid Type Transmission Fluid: Refer to manual for exact Suzuki specifications (e.g., SAE 80W-90 Gear Oil) 📐 Dimensions Exterior Overall Length: Refer to manual for specific dimensions Overall Width: Refer to manual for specific dimensions Overall Height: Refer to manual for specific dimensions Weights Curb Weight: Refer to manual for specific curb weight Towing Capacity: Refer to manual for specific towing capacity Rack Capacity Front: Refer to manual for specific front rack capacity Rack Capacity Rear: Refer to manual for specific rear rack capacity 🛡️ Safety Features Ratings Atv Safety Standards: Adheres to ANSI/SVIA safety standards for ATVs Active Features Braking System: Hydraulic disc brakes (front and rear) - details in manual Engine Braking: CVT provides engine braking effect Passive Features Rollover Protection: N/A (ATV design inherently lacks ROPS) Seatbelt: N/A (ATV design) Warnings Precautions Manual Emphasis: Emphasizes the use of safety equipment and adherence to safety precautions during repairs 💡 Technology Features Infotainment Infotainment System: N/A (Basic utility ATV) Driver Assistance Driver Assistance Features: N/A (Focus on mechanical systems) Connectivity Connectivity Features: N/A Lighting Lighting System: Halogen headlights, LED taillight/brake light - details in electrical section 🔧 Maintenance Service Intervals Oil Change Interval: Refer to manual for recommended intervals (e.g., every 1000 km or 6 months) Air Filter Maintenance: Refer to manual for recommended inspection and replacement intervals Spark Plug Replacement: Refer to manual for recommended replacement intervals Fluid Specifications Coolant Type: Refer to...