Suzuki King Quad LTF300 1999-2004 Service Repair Manual
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🏷️ Basic Information Identification Make: Suzuki Model: King Quad LT-F300 Model Variant: LT-F300F Codes Chassis Code: LTF300F 👋 Introduction Market Position Category: Mid-size Utility ATV Target Audience: Off-road enthusiasts, hunters, farmers, recreational riders Competitive Analysis Competitors: Honda FourTrax, Yamaha Kodiak, Kawasaki Bayou, Polaris Sportsman Key Features Atv Features: Reliable, versatile, capable in various terrains, known for durability 📋 Manual Details Coverage Areas Years Covered: 1999, 2000, 2001, 2002, 2003, 2004 Page Count Estimated Pages: Hundreds (exact count not specified, but implies comprehensive) Manual Type Type: Service Repair Workshop Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine Systems: Engine overhaul, disassembly, assembly, lubrication, cooling, fuel, exhaust, starting, ignition Drivetrain Systems: Transmission (automatic), final drive, driveshafts, differential, clutch Chassis Systems: Frame, suspension (front and rear), steering, wheels, tires Braking Systems: Hydraulic brake system, front and rear brakes, bleeding procedures Electrical Systems: Battery, charging system, lighting, ignition system, wiring diagrams, starter motor, fuses, relays Body And Frame: Body panels, seat, fenders, racks, handlebars, controls Fuel And Emission Controls: Carburetor tuning and overhaul, fuel tank, fuel lines Procedures Included Maintenance Procedures: Routine checks, oil changes, filter replacements, lubrication, spark plug replacement, air filter cleaning/replacement Repair Procedures: Component removal, installation, adjustment, and overhaul for all major systems Troubleshooting: Diagnostic charts, symptom analysis, common problems and solutions Technical Specifications: Torque specifications, clearances, fluid capacities, electrical values Technical Depth Depth: Comprehensive factory-level detail for mechanics and advanced DIY users Rebuild Instructions: Detailed instructions for complete engine and transmission rebuilds 📊 Manual Specifications File Format Format Details: Searchable PDF, allowing for quick navigation and keyword searching Print Quality Quality: High-resolution scans of original factory documentation, ensuring clarity of text and diagrams Binding Type Binding: N/A (Digital PDF Download) Paper Type Paper: N/A (Digital PDF Download) ⚙️ Engine Specifications Primary Engine Engine Type: 4-stroke, SOHC, 4-valve, Single Cylinder Engine Displacement: 280cc Bore X Stroke: 72.0 mm x 68.6 mm Cooling System: Liquid-cooled Ignition System: Electronic Ignition (CDI) Starting System: Electric Start Performance Horsepower Estimate: Approx. 18-20 HP (exact figures often not officially published for ATVs) Torque Estimate: Approx. 16-18 lb-ft (exact figures often not officially published for ATVs) Fuel System Fuel Delivery: Carburetor (Mikuni BST40 or similar) Fuel Type: Unleaded Gasoline Fuel Tank Capacity: Approx. 3.2 US gal (12 Liters) 🔧 Transmission Standard Transmission Type: Automatic (Torque Converter) with Hi/Lo Range Drive System: Shaft Drive (4WD) Features Gear Selection: Forward, Neutral, Reverse Transmission Fluid Type: Refer to manual (typically API GL-4 or GL-5 gear oil for final drive/differential, Automatic Transmission Fluid for torque converter) 📐 Dimensions Exterior Overall Length: Approx. 77.4 in (1965 mm) Overall Width: Approx. 43.1 in (1095 mm) Overall Height: Approx. 43.5 in (1105 mm) Wheelbase: Approx. 48.2 in (1225 mm) Weights Dry Weight: Approx. 525 lbs (238 kg) Ground Clearance: Approx. 7.1 in (180 mm) Cargo Front Rack Capacity: Approx. 44 lbs (20 kg) Rear Rack Capacity: Approx. 88 lbs (40 kg) Towing Capacity: Approx. 661 lbs (300 kg) 🛡️ Safety Features Ratings Atv Safety Standards: Designed to meet ANSI standards for ATVs Active Features Braking System Type: Hydraulic disc brakes front and rear Parking Brake: Mechanical parking brake Passive Features Lighting: Dual headlights, taillight/brake light 💡 Technology Features Infotainment Infotainment System: N/A (Basic utility ATV, no complex infotainment) Driver Assistance Driver Assistance Features: N/A (Basic utility ATV, no advanced driver assistance) Connectivity Connectivity Features: N/A Lighting Headlight Type: Dual Halogen Headlights Instrumentation Dashboard Features: Speedometer, odometer, trip meter, neutral indicator, reverse indicator, 2WD/4WD indicator 🔧 Maintenance Service Intervals Engine Oil Change Interval: Refer to manual (typically every 1000 km / 6 months, or more frequently based on usage) Air Filter Cleaning: Refer to manual (recommend cleaning every 500 km or as needed, especially in dusty conditions) Spark Plug Replacement: Refer to manual (typical interval around 4000 km or annually) Valve Clearance Check: Refer to manual (critical for performance and engine longevity, usually around 1000-2000 km initial check, then further intervals) Fluid Specifications Engine Oil Type: SAE 10W-40 API SG or higher (check manual for specific viscosity and API rating) Engine Oil Capacity: Approx. 2.0 US qt (1.9 Liters) without filter change, 2.2 US qt (2.1 Liters) with filter change Coolant Type: Ethylene Glycol based antifreeze (50/50 mix with distilled water) Known Issues Common Wear Items: Brake pads, tires, drive belts (if applicable to specific variants), carburetor jets Carburetor Cleaning: Carburetors can require periodic cleaning and adjustment to maintain optimal performance, especially if fuel quality varies or fuel is left in the system for extended periods. Starter Motor Brushes: Wear on starter motor brushes can be a concern over time, requiring replacement. Suspension Bushings: Rubber suspension bushings can degrade with age and use, leading to play and reduced handling. 📚 Vehicle History Brand Heritage Manufacturer Origin: Japan Suzuki Atv Legacy: Suzuki has a long history in ATV manufacturing, known...
Refer to manual (typically every 1000 km / 6 months, or more frequently based on usage)
Air Filter Cleaning:
Refer to manual (recommend cleaning every 500 km or as needed, especially in dusty conditions)
Spark Plug Replacement:
Refer to manual (typical interval around 4000 km or annually)
Valve Clearance Check:
Refer to manual (critical for performance and engine longevity, usually around 1000-2000 km initial check, then further intervals)
Fluid Specifications
Engine Oil Type:
SAE 10W-40 API SG or higher (check manual for specific viscosity and API rating)
Engine Oil Capacity:
Approx. 2.0 US qt (1.9 Liters) without filter change, 2.2 US qt (2.1 Liters) with filter change
Coolant Type:
Ethylene Glycol based antifreeze (50/50 mix with distilled water)
Known Issues
Common Wear Items:
Brake pads, tires, drive belts (if applicable to specific variants), carburetor jets
Carburetor Cleaning:
Carburetors can require periodic cleaning and adjustment to maintain optimal performance, especially if fuel quality varies or fuel is left in the system for extended periods.
Starter Motor Brushes:
Wear on starter motor brushes can be a concern over time, requiring replacement.
Suspension Bushings:
Rubber suspension bushings can degrade with age and use, leading to play and reduced handling.
📚 Vehicle History
Brand Heritage
Manufacturer Origin:
Japan
Suzuki Atv Legacy:
Suzuki has a long history in ATV manufacturing, known for innovation and reliability
Model Evolution
Ltf300 Series:
The LT-F300F King Quad represents Suzuki's offering in the mid-size utility ATV segment during this period, building on previous models
Production
Production Period:
1999-2004 model years
🏆 Awards & Recognition
Recognitions
Atv Awards:
While specific awards for the 1999-2004 LT-F300 are not widely publicized, Suzuki ATVs of this era were generally recognized for their reliability and capability in their class.
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