Suzuki King Quad LTF300 1999-2004 Workshop Service Manual
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🏷️ Basic Information Identification Make: Suzuki Model: King Quad LT-F300 Model Variant: LT-F300F (4x4) Codes Chassis Code: Likely LTF300F for 4x4 models, specific variant codes may exist within the manual. Engine Code: Likely J216 or similar designation for the 297cc engine. 👋 Introduction Market Position Segment: Entry-level to mid-range utility ATV segment. Competitive Analysis Competitors: Honda FourTrax 300/350, Yamaha Big Bear 350/400, Kawasaki Bayou 300/400. Key Features Reliability: Known for Suzuki's reputation for robust and dependable powertrains. Versatility: Suitable for farm work, recreational trail riding, and light utility tasks. Value Proposition: Offered a strong balance of capability and affordability during its production run. 📋 Manual Details Coverage Areas Covered Years: 1999, 2000, 2001, 2002, 2003, 2004 Page Count Page Count: 384 Manual Type Manual Type: Workshop Service Manual / Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine: Complete engine disassembly, assembly, troubleshooting, diagnostics, internal components (pistons, rings, valves, crankshaft, camshaft), lubrication system, cooling system. Fuel System: Carburetor disassembly, cleaning, adjustment, fuel pump, fuel lines, fuel tank. Transmission: Automatic transmission (CVT) operation, disassembly, assembly, troubleshooting, lubrication, clutches, belts. Drivetrain: 4x4 system operation, front differential, rear differential, drive shafts, universal joints, axle boots. Suspension: Front and rear suspension systems, shock absorbers, springs, control arms, bushings, steering knuckles, alignment specifications. Brakes: Hydraulic brake system, master cylinder, brake calipers, brake pads, brake discs, brake lines, bleeding procedures, parking brake. Electrical System: Ignition system, starter motor, charging system (stator, regulator/rectifier), battery, lighting system, wiring diagrams, fuses, switches, sensors. Steering: Steering column, tie rods, ball joints, steering gear. Body And Frame: Frame inspection, body panels, fenders, racks, seats, handlebars. Cooling System: Radiator, fan, coolant types, thermostat, hoses. Exhaust System: Muffler, exhaust pipe, heat shields. Procedures Included Maintenance: Routine maintenance checks, oil changes, filter replacements, spark plug replacement, chain adjustment, lubrication points. Troubleshooting: Diagnostic procedures for common and uncommon problems, symptom-based troubleshooting charts. Repair: Step-by-step repair instructions for all major and minor components and systems. Disassembly Assembly: Detailed guides for taking apart and putting back together the ATV and its components. Wiring Diagrams: Comprehensive electrical schematics for easy identification of components and circuits. Torque Specifications: Precise torque values for all fasteners to ensure proper assembly and prevent damage. Technical Depth Depth: Comprehensive coverage from basic maintenance to advanced engine and transmission rebuilds, suitable for both DIY enthusiasts and professional technicians. 📊 Manual Specifications File Format File Format: PDF Print Quality Print Quality: High-resolution, enabling clear printing of all text and diagrams. Binding Type Binding Type: N/A (Digital PDF Download) Paper Type Paper Type: N/A (Digital PDF Download) Searchability Searchability: Likely searchable text within the PDF for quick access to information. Usability Usability: Instant download provides immediate access to repair information without shipping delays. ⚙️ Engine Specifications Primary Engine Engine Type: Four-stroke, SOHC, 4-valve Displacement: 297 cc (18.1 cu. in.) Bore X Stroke: 72.0 mm x 73.2 mm (2.83 in x 2.88 in) Compression Ratio: Approximately 9.2:1 Performance Horsepower Estimated: Around 19-20 HP (exact figures may vary by year/region and are often not officially published for ATVs). Torque Estimated: Around 17-18 lb-ft (exact figures may vary). Fuel System Carburetor: Mikuni BSR32, single downdraft Fuel Type: Unleaded gasoline, minimum 87 octane Ignition Ignition System: CDI (Capacitor Discharge Ignition) Cooling System Cooling Method: Liquid-cooled Starting System Starting System: Electric start 🔧 Transmission Standard Transmission Type: Automatic (CVT - Continuously Variable Transmission) Drive Select: 2WD/4WD selector, possibly with differential lock (check manual for specifics). Features Gear Reduction: High and Low range gears, Reverse Fluid Specifications Transmission Fluid Type: Suzuki recommends specific CVT fluid or API GL-4 gear oil (consult manual for exact specifications and part numbers). Fluid Capacities Transmission Fluid Capacity: Approximately 0.7 L (0.74 US qt) - verify in manual. 📐 Dimensions Exterior Length: Approx. 76.8 in (1950 mm) Width: Approx. 43.9 in (1115 mm) Height: Approx. 45.5 in (1155 mm) Wheelbase: Approx. 49.2 in (1250 mm) Weights Dry Weight: Approx. 540 lbs (245 kg) Ground Clearance: Approx. 7.1 in (180 mm) Cargo Front Rack Capacity: Approx. 44 lbs (20 kg) Rear Rack Capacity: Approx. 176 lbs (80 kg) Wheels Tires Front Tire Size: AT 25 x 8-12 Rear Tire Size: AT 25 x 10-12 Wheel Bolt Pattern: Likely 4x110 or similar 4-lug pattern (verify in manual). 🛡️ Safety Features Ratings Crash Test Ratings: N/A (ATVs are typically not rated by standard automotive safety organizations like NHTSA or IIHS). Active Features Braking System: Front: Dual hydraulic disc, Rear: Single hydraulic disc, plus parking brake. 4X4 System: Switchable 2WD/4WD enhances traction and control in varied terrain. Passive Features Handlebars: Grip heaters (available on some trims/years, check manual). Lighting: Dual headlights, taillight/brake light. Recommended Safety Gear Protective Gear: Helmet, goggles, gloves, sturdy footwear, protective clothing (as detailed in owner's manual). 💡 Technology Features Infotainment Infotainment Features: N/A (Basic utility ATV, no infotainment system typically included)....
Diagnostic procedures for common and uncommon problems, symptom-based troubleshooting charts.
Repair:
Step-by-step repair instructions for all major and minor components and systems.
Disassembly Assembly:
Detailed guides for taking apart and putting back together the ATV and its components.
Wiring Diagrams:
Comprehensive electrical schematics for easy identification of components and circuits.
Torque Specifications:
Precise torque values for all fasteners to ensure proper assembly and prevent damage.
Technical Depth
Depth:
Comprehensive coverage from basic maintenance to advanced engine and transmission rebuilds, suitable for both DIY enthusiasts and professional technicians.
📊 Manual Specifications
File Format
File Format:
PDF
Print Quality
Print Quality:
High-resolution, enabling clear printing of all text and diagrams.
Binding Type
Binding Type:
N/A (Digital PDF Download)
Paper Type
Paper Type:
N/A (Digital PDF Download)
Searchability
Searchability:
Likely searchable text within the PDF for quick access to information.
Usability
Usability:
Instant download provides immediate access to repair information without shipping delays.
⚙️ Engine Specifications
Primary Engine
Engine Type:
Four-stroke, SOHC, 4-valve
Displacement:
297 cc (18.1 cu. in.)
Bore X Stroke:
72.0 mm x 73.2 mm (2.83 in x 2.88 in)
Compression Ratio:
Approximately 9.2:1
Performance
Horsepower Estimated:
Around 19-20 HP (exact figures may vary by year/region and are often not officially published for ATVs).
N/A (Basic utility ATV, no infotainment system typically included).
Driver Assistance
Driver Assistance Features:
N/A (No electronic driver assistance systems).
Connectivity
Connectivity Features:
N/A (No connectivity features).
Instrumentation
Instrument Panel:
Basic digital/analog cluster with speedometer, odometer, trip meter, 4WD indicator, neutral, reverse, oil pressure, and high-beam indicators.
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 100 hours or 12 months (check manual for exact recommendation).
Spark Plug Replacement:
As per manual recommendations, typically around 200-300 hours or annually.
Air Filter Cleaning:
Frequent checks and cleaning/replacement recommended, especially in dusty conditions (refer to manual).
Cvt Belt Inspection:
Regular inspection for wear and damage recommended, replacement based on condition or mileage.
Fluid Specifications
Engine Oil Type:
Suzuki recommends SAE 10W-40 API SE, SF or SG, SJ-grade oil (check manual for specific viscosity and API rating).
Engine Oil Capacity:
Approximately 2.1 L (2.2 US qt) with filter change (verify in manual).
Coolant Type:
Suzuki recommends a 50/50 mixture of permanent antifreeze and distilled water.
Brake Fluid Type:
DOT 3 or DOT 4 brake fluid (check manual for exact specification).
Known Issues
Carburetor Clogging:
Can occur due to stale fuel or debris, requiring cleaning and proper fuel storage.
Cvt Belt Wear:
Normal wear item, replacement is common maintenance.
Axle Boot Tears:
Common in off-road use, requires timely replacement to prevent CV joint damage.
Electrical Connection Corrosion:
Can happen in wet environments; inspection and cleaning are recommended.
📚 Vehicle History
Brand Heritage
Manufacturer:
Suzuki Motor Corporation, a Japanese multinational corporation renowned for its motorcycles, automobiles, and ATVs.
Model Evolution
Lineage:
The King Quad line has a history of robust utility ATVs. The LT-F300 served as a popular and capable model in its class, paving the way for later, more powerful King Quad iterations.
Production
Production Period:
1999-2004
Manufacturing Location:
Likely manufactured in Japan or at Suzuki's overseas production facilities.
🏆 Awards & Recognition
Recognitions
Industry Awards:
No specific widely publicized industry awards are typically associated with this particular model year, but it was generally well-regarded for its performance and value within its class.
Ratings
Consumer Ratings:
Positive consumer reviews often highlighted its reliability, ease of use, and capability for utility tasks.
Certifications
Manufacturing Standards:
Produced to Suzuki's internal quality standards and relevant industry regulations for ATVs.
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