🏷️ Basic Information Identification Make: Suzuki Model: LT-F250 Quad Sport Year: 2002 Product Type: Digital Service Repair Manual 👋 Introduction Market Position Segment: Entry-level to mid-range utility ATV Target User: Recreational riders, light utility tasks Competitive Analysis Competitors 2002: Honda TRX250TE, Yamaha Warrior 350, Kawasaki Mojave 250 Key Features Vehicle Strengths: Reliability, ease of operation, affordability Manual Value Proposition: Empowers owners with comprehensive repair and maintenance knowledge, reducing reliance on expensive dealer services 📋 Manual Details Coverage Areas Primary Coverage: Service and Repair Specific Chapters: Engine, Fuel System, Ignition System, Cooling System, Exhaust, Transmission, Drive System, Suspension, Steering, Brakes, Electrical System, Frame, Bodywork, Troubleshooting. Page Count Estimated Pages: 300+ Manual Type Type: Comprehensive Service and Repair Manual Language Language: English Format Format: Digital (PDF) 📖 Manual Coverage Systems Covered Engine: Engine disassembly, assembly, inspection, troubleshooting, overhaul Fuel System: Carburetor tuning, fuel pump, fuel lines, fuel tank inspection and cleaning Ignition System: Ignition coil, spark plug, CDI unit testing and replacement Cooling System: Radiator, fan, coolant hoses, thermostat inspection and replacement Exhaust System: Muffler, exhaust pipe inspection and replacement Transmission Drive System: Clutch operation, gearbox disassembly/assembly, drive shafts, differential Suspension System: Front and rear suspension components, shock absorbers, A-arms, bearings Braking System: Front and rear brake calipers, master cylinders, brake lines, pads, rotors Steering System: Handlebars, steering shaft, tie rods, steering knuckle inspection and adjustment Electrical System: Battery, starter motor, alternator, lighting, wiring diagrams, fuses, relays Frame Chassis: Frame inspection, welds, body panels, mounting points Wheels Tires: Wheel hub replacement, tire pressure, rim specifications Procedures Included Preventative Maintenance: Scheduled maintenance checks, lubrication points, fluid changes Troubleshooting: Diagnostic procedures for common and uncommon faults Repair Procedures: Step-by-step repair instructions for all major components Rebuild Procedures: Complete engine and transmission rebuild guides Disassembly Assembly: Detailed procedures for taking apart and reassembling the entire ATV Electrical Diagnostics: Wiring harness testing, component voltage checks Torque Specifications: Detailed torque values for critical fasteners across all systems. Technical Depth Depth: Comprehensive (from basic maintenance to full engine rebuilds) Diagnostic Charts: Includes diagnostic flowcharts for common drivability and electrical issues. Manual Type Manual Scope: Repair and diagnostic procedures, not an owner's manual or parts catalog. 📊 Manual Specifications File Format File Type: PDF Searchability: Searchable text content Print Quality Printability: Printable for workshop use Binding Type Binding: N/A (Digital) Paper Type Paper Quality: N/A (Digital) ⚙️ Engine Specifications Primary Engine Engine Type: 4-stroke, SOHC, air-cooled Displacement: 246 cm³ (cubic centimeters) Bore X Stroke: 66.0 mm x 72.0 mm Compression Ratio: 9.2:1 Valve Clearance Intake: 0.05 mm (cold) Valve Clearance Exhaust: 0.07 mm (cold) Carburetor Model: Mikuni VM26SS Valve Timing Intake: BTDC (Before Top Dead Center) - specific degrees not provided in general specs Valve Timing Exhaust: ATDC (After Top Dead Center) - specific degrees not provided in general specs Performance Horsepower Estimated: 16 hp @ 6500 rpm (approximate) Torque Estimated: 18 Nm @ 5500 rpm (approximate) Fuel System Fuel Type: Unleaded gasoline Fuel Tank Capacity: 10.0 Liters (including reserve) Fuel Delivery: Carburetor 🔧 Transmission Standard Transmission Type: 5-speed manual with automatic clutch Clutch Type: Wet multi-plate, automatic operation Final Drive: O-ring sealed chain Features Reverse Gear: Yes Transmission Fluid Type: SAE 10W-40 API SE or SF Transmission Fluid Capacity: 1.0 Liter 📐 Dimensions Exterior Length: 1845 mm (72.6 in) Width: 1075 mm (42.3 in) Height: 1040 mm (40.9 in) Wheelbase: 1220 mm (48.0 in) Ground Clearance: 200 mm (7.9 in) Weights Dry Weight: 210 kg (463 lbs) Gross Vehicle Weight Rating: 360 kg (794 lbs) Cargo Front Rack Capacity: 20 kg (44 lbs) Rear Rack Capacity: 40 kg (88 lbs) 🛡️ Safety Features Ratings Atv Classification: Utility ATV (not designed for racing) Active Features Braking System Front: Dual hydraulic disc Braking System Rear: Single hydraulic disc Passive Features Lighting: Dual headlights, taillight/brake light Arrestor: Spark arrestor equipped muffler 💡 Technology Features Infotainment Infotainment System: N/A (basic utility ATV) Driver Assistance Driver Assistance Features: N/A Connectivity Connectivity Options: N/A 🔧 Maintenance Service Intervals Oil Change Interval: Every 100 hours or annually, whichever comes first Spark Plug Replacement: Every 100 hours or annually Air Filter Cleaning: Every 20 hours of use or annually Chain Lubrication Adjustment: Every 10 hours of use or more frequently in dusty conditions Fluid Specifications Engine Oil Type: SAE 10W-40 API SE or SF (for air-cooled engines) Engine Oil Capacity: 1.5 Liters (with filter change) Coolant Type: Ethylene glycol based coolant with distilled water (50/50 mixture) Brake Fluid Type: DOT 3 or DOT 4 brake fluid Known Issues Carburetor Issues: Can be prone to clogging if fuel is not fresh or if the vehicle sits for extended periods; idle speed adjustment may be needed. Suspension Wear: Ball joints and tie rod ends can experience wear over time, affecting steering precision. Electrical Connections: Corrosion can form on electrical connectors, especially in humid or wet environments, leading to...