🏷️ Basic Information Identification Make: Suzuki Model: LT-F250 QuadSport Year: 2002 Vehicle Type: All-Terrain Vehicle (ATV) Product Name: Suzuki ATV LT 250 Quad Sport 2002 Factory Service Repair Manual 👋 Introduction Market Position Market Niche: The Suzuki LT-F250 QuadSport was positioned as a capable and reliable recreational ATV, popular for trail riding and general utility. This manual serves owners and technicians working on these machines. Competitive Analysis Competitors 2002: Competed with models from Yamaha (e.g., Warrior 350), Honda (e.g., TRX300EX), and Kawasaki (e.g., Bayou 220/300) in the recreational/sport utility ATV segment. Key Features Atv Strengths: Known for its nimble handling, reliable performance, and ease of maintenance, making it a popular choice for recreational riders. Manual Value Proposition Manual Benefit: Provides official, dealer-level repair information, enabling owners to perform maintenance and repairs with confidence, reducing reliance on costly service centers. 📋 Manual Details Coverage Areas Systems Covered: Engine, Fuel System, Carburetion, Ignition System, Lubrication System, Cooling System, Transmission, Drivetrain, Chassis, Suspension, Steering, Brakes, Electrical System, Wiring Diagrams, Bodywork, Plastics, Special Tools, Troubleshooting, Maintenance, Specifications Page Count Page Count: Extensive (specific page count not provided but implied to be comprehensive) Manual Type Manual Type: Factory Service Repair Manual Language Language: English Format Format: Digital (PDF implied, due to typical sales of such manuals) 📖 Manual Coverage Systems Covered Engine Systems: Detailed breakdown of the 250cc engine, including disassembly, reassembly, component inspection, and tuning. Fuel And Carburetion: Comprehensive instructions for carburetor cleaning, adjustment, overhaul, and fuel system troubleshooting. Electrical And Ignition: In-depth coverage of the ignition system, lighting, battery, starter, and complete wiring diagrams with troubleshooting guides. Drivetrain And Transmission: Step-by-step procedures for transmission maintenance, repair, clutch adjustments, and driveshaft inspection. Chassis And Suspension: Detailed guidance on shock absorber service, swingarm maintenance, wheel bearing replacement, and frame inspections. Brakes And Steering: Procedures for brake bleeding, pad replacement, caliper service, steering system inspection, and tie-rod end replacement. Procedures Included Routine Maintenance: Oil changes, filter replacements, spark plug maintenance, air filter cleaning/replacement, chain adjustment, lubrication points. Engine Repair: Piston replacement, valve adjustments, cylinder head service, crankshaft inspection, gasket replacement. Electrical Diagnostics: Troubleshooting electrical faults using wiring diagrams, testing components like stator, CDI, and lighting coils. Troubleshooting Guides: Systematic approaches to diagnosing and resolving common operational issues and performance problems. Technical Depth Depth Of Coverage: Comprehensive, covering complete disassembly, reassembly, and overhaul procedures, suitable for professional technicians and advanced DIY mechanics. 📊 Manual Specifications File Format File Format: PDF (Portable Document Format) Print Quality Print Quality: High-resolution scans of original factory documentation, ensuring clarity of text and diagrams. Binding Type Binding Type: Digital, no physical binding required. Paper Type Paper Type: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Type: 4-stroke, SOHC Displacement: 246 cc (15.0 cu in) Bore X Stroke: 66.0 mm x 72.0 mm (2.60 in x 2.83 in) Cooling System: Air-cooled Performance Horsepower: Approx. 18-20 HP (estimated, varies by tuning and measurement) Torque: Specific torque figures not readily available but optimized for mid-range power delivery. Fuel System Carburetor: Mikuni VM26SS or similar single-barrel carburetor Fuel Capacity: 3.2 L (0.8 US gal) including reserve Lubrication Oil Type: SAE 10W-40 API SE or SF Oil Capacity: 1.4 L (1.5 US qt) without filter change; 1.5 L (1.6 US qt) with filter change 🔧 Transmission Standard Transmission Type: 5-speed manual with automatic clutch (semi-automatic) Final Drive: O-ring sealed chain, 520 pitch Features Gear Ratios: Specific gear ratios detailed within the manual for each of the 5 speeds and reverse. Clutch Type: Wet multi-plate, centrifugal automatic 📐 Dimensions Exterior Overall Length: 1,860 mm (73.2 in) Overall Width: 1,055 mm (41.5 in) Overall Height: 1,110 mm (43.7 in) Wheelbase: 1,220 mm (48.0 in) Ground Clearance: 220 mm (8.7 in) Weights Dry Weight: 195 kg (430 lbs) Curb Weight: Not specified, typically curb weight includes all necessary fluids. Cargo Front Rack Capacity: 15 kg (33 lbs) Rear Rack Capacity: 25 kg (55 lbs) 🛡️ Safety Features Ratings Atv Safety Standards: Designed to meet industry standards for ATVs of its era. Specific rollover or crash test ratings not applicable in the same way as cars. Active Features Braking System: Front: Dual hydraulic disc; Rear: Single hydraulic disc Lighting: Headlights, taillight, brake light Passive Features Frame Construction: Durable steel frame and chassis components. Handlebar Design: Ergonomically designed for control and rider comfort. 💡 Technology Features Infotainment Infotainment System: N/A (No complex infotainment system typical for ATVs of this era) Driver Assistance Driver Assistance Features: N/A (Basic operational controls only) Connectivity Connectivity Features: N/A 🔧 Maintenance Service Intervals Engine Oil Change: Every 1,000 km (600 miles) or 6 months. Spark Plug Check: Every 1,000 km (600 miles) or 6 months. Air Filter Cleaning: Every 500 km (300 miles) or as needed in dusty conditions. Chain Lubrication Adjustment: Every 500 km (300 miles) or as needed. Fluid Specifications Engine Oil Specification: SAE...