Suzuki ATV LT 300 King Quad 2002 Factory Service Repair Manu
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🏷️ Basic Information Identification Make: Suzuki Model: LT-F300 King Quad Year: 2002 Type: ATV Codes Vin Prefix: JS1LTF 👋 Introduction Market Position Positioning: A direct replacement for the official Suzuki dealer service manual, offering professional-level repair and maintenance information for the 2002 King Quad. Competitive Analysis Advantage: Provides the same detailed, step-by-step instructions and diagrams used by authorized Suzuki technicians, ensuring accuracy and completeness for DIY repairs and professional workshops. Key Features Features: Step-by-step diagrams, torque specifications, fluid capacities, electrical schematics, troubleshooting guides, comprehensive coverage of all major systems. 📋 Manual Details Coverage Areas Primary Coverage: Complete Workshop Repair and Service Secondary Coverage: Troubleshooting, Diagnostics, Routine Maintenance Page Count Estimated Page Count: Likely 300-500 pages (typical for a comprehensive factory service manual) Manual Type Type: Factory Service Manual / Repair Manual Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Engine: Full engine overhaul, top-end rebuild, bottom-end service, carburetor tuning, cooling system, exhaust system Fuel System: Fuel tank, fuel pump, fuel lines, carburetor (Mikuni BSR33), fuel filter, fuel system diagnostics Lubrication System: Oil pump, oil filter, oil galleries, oil change procedures, lubrication system checks Transmission: Automatic transmission (CVT), clutch operation, gearshift linkage, transmission fluid service Drivetrain: Shaft drive, differential gears (front and rear), driveshafts, U-joints, lubrication, service, and repair of drivetrain components Chassis: Frame inspection and repair, suspension system (front and rear), steering system, braking system (front and rear drums/discs), wheel bearing service Electrical System: Wiring diagrams, ignition system (CDI), starting system (electric start), charging system (stator, regulator/rectifier), lighting system, battery maintenance, fuses, switches, troubleshooting electrical faults Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements, spark plug replacement, lubrication points, brake adjustments, tire pressure checks Repair: Engine disassembly/reassembly, carburetor overhaul, transmission repair, suspension component replacement, brake caliper service, electrical component testing and replacement Troubleshooting: Diagnostic flowcharts, symptom-based troubleshooting, common problems and solutions Technical Depth Depth: Comprehensive: Covers everything from basic fluid checks to complete engine and transmission rebuilds, including detailed electrical diagnostics. 📊 Manual Specifications File Format File Type: PDF Accessibility: Zoom In/Out capable System Compatibility: Compatible with all versions of Windows and Mac Required Software: Adobe PDF Reader, WinZip Print Quality Quality: High-resolution scans, clear diagrams and text Binding Type Binding: Digital (PDF) Paper Type Paper Type: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Type: 4-stroke, SOHC, air-cooled Displacement: 280cc (279 cm3) Bore X Stroke: 72.0 mm x 68.6 mm Compression Ratio: 9.3:1 Performance Horsepower: Approximately 18-20 HP (estimated, actual may vary slightly by region) Torque: Approx. 17-19 lb-ft (estimated) Fuel System Carburetor Model: Mikuni BSR33 Fuel Type: Unleaded gasoline Fuel Tank Capacity: 3.2 US gal (12 L) 🔧 Transmission Standard Transmission Type: Automatic (Continuously Variable Transmission - CVT) Drive System: Shaft Drive, 2WD/4WD selectable with differential lock Features Gear Reduction: Forward, Neutral, Reverse Transmission Fluid Type: Suzuki recommends Suzuki Super Gear Oil (or equivalent API GL-4, SAE 80) 📐 Dimensions Exterior Length: 83.7 in (2125 mm) Width: 45.9 in (1165 mm) Height: 46.1 in (1170 mm) Weights Dry Weight: 562 lbs (255 kg) Ground Clearance: 7.7 in (195 mm) Cargo Front Rack Capacity: 44 lbs (20 kg) Rear Rack Capacity: 66 lbs (30 kg) Towing Towing Capacity: N/A (ATVs typically do not have official towing capacities for road use, but can tow light loads in off-road scenarios) 🛡️ Safety Features Ratings Safety Certification: Designed for off-road use only, compliant with relevant industry safety standards for ATVs. Active Features Braking System: Front: Dual hydraulic disc brakes; Rear: Sealed drum brake. Parking brake mechanism. Lighting: Headlights, taillight, brake light. Passive Features Handlebars: Handlebar guards for hand protection. Footwells: Wide, non-slip footwells for rider stability. 💡 Technology Features Infotainment Infotainment System: N/A (Focus is on utility and off-road performance, not advanced electronics). Driver Assistance Assistance Features: N/A (No electronic driver assistance features typical of modern vehicles). Connectivity Connectivity Options: N/A 🔧 Maintenance Service Intervals Oil Change: Every 1,000 km or 6 months, whichever comes first (refer to manual for exact details). Air Filter Cleaning: Every 500 km or 3 months; replace as needed. Spark Plug Replacement: Recommended at 6,000 km or 24 months. Fluid Specifications Engine Oil Type: Suzuki recommends Suzuki 4-stroke Engine Oil (e.g., 10W-40 API SE, SF, or SG). Engine Oil Capacity: 1.8 L (1.9 US qt) without filter change; 1.9 L (2.0 US qt) with filter change. Coolant Type: Mixture of antifreeze and water (50/50 ratio). Brake Fluid Type: DOT 3 or DOT 4. Known Issues Common Issues: Carburetor tuning can be sensitive, potential for wear on U-joints with heavy use, occasional CVT belt wear. The manual will detail how to address and prevent these. 📚 Vehicle History Brand Heritage Heritage: Suzuki has a long-standing reputation for producing reliable and capable ATVs, with the King Quad line being a cornerstone of their off-road offerings. Model Evolution Evolution: The LT-F300 King Quad, introduced in...
A direct replacement for the official Suzuki dealer service manual, offering professional-level repair and maintenance information for the 2002 King Quad.
Competitive Analysis
Advantage:
Provides the same detailed, step-by-step instructions and diagrams used by authorized Suzuki technicians, ensuring accuracy and completeness for DIY repairs and professional workshops.
Key Features
Features:
Step-by-step diagrams, torque specifications, fluid capacities, electrical schematics, troubleshooting guides, comprehensive coverage of all major systems.
📋 Manual Details
Coverage Areas
Primary Coverage:
Complete Workshop Repair and Service
Secondary Coverage:
Troubleshooting, Diagnostics, Routine Maintenance
Page Count
Estimated Page Count:
Likely 300-500 pages (typical for a comprehensive factory service manual)
Manual Type
Type:
Factory Service Manual / Repair Manual
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Engine:
Full engine overhaul, top-end rebuild, bottom-end service, carburetor tuning, cooling system, exhaust system
N/A (Focus is on utility and off-road performance, not advanced electronics).
Driver Assistance
Assistance Features:
N/A (No electronic driver assistance features typical of modern vehicles).
Connectivity
Connectivity Options:
N/A
🔧 Maintenance
Service Intervals
Oil Change:
Every 1,000 km or 6 months, whichever comes first (refer to manual for exact details).
Air Filter Cleaning:
Every 500 km or 3 months; replace as needed.
Spark Plug Replacement:
Recommended at 6,000 km or 24 months.
Fluid Specifications
Engine Oil Type:
Suzuki recommends Suzuki 4-stroke Engine Oil (e.g., 10W-40 API SE, SF, or SG).
Engine Oil Capacity:
1.8 L (1.9 US qt) without filter change; 1.9 L (2.0 US qt) with filter change.
Coolant Type:
Mixture of antifreeze and water (50/50 ratio).
Brake Fluid Type:
DOT 3 or DOT 4.
Known Issues
Common Issues:
Carburetor tuning can be sensitive, potential for wear on U-joints with heavy use, occasional CVT belt wear. The manual will detail how to address and prevent these.
📚 Vehicle History
Brand Heritage
Heritage:
Suzuki has a long-standing reputation for producing reliable and capable ATVs, with the King Quad line being a cornerstone of their off-road offerings.
Model Evolution
Evolution:
The LT-F300 King Quad, introduced in the late 1990s, was a significant model for Suzuki, featuring shaft drive and a focus on utility and comfortable trail riding. The 2002 model represents a refinement of this established platform.
Production
Production Period:
The LT-F300 King Quad was produced for several years, with the 2002 model being part of the early to mid-production run.
🏆 Awards & Recognition
Recognitions
Recognitions:
While specific awards for the 2002 model year might not be widely publicized, the King Quad line is generally well-regarded for its durability and capability in the utility ATV segment.
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