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Suzuki ATV LT 300 King Quad 2002 Factory Service Repair Manu

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$133.00
Sale price
$133.00
Regular price
The Suzuki LT-F300 King Quad is a robust all-terrain vehicle (ATV) from 2002, engineered for reliable off-road performance and utility. This model, part of Suzuki's esteemed King Quad lineage, is designed to handle demanding terrain with its 280cc air-cooled engine, automatic CVT transmission, and selectable 2WD/4WD drive system. It offers a substantial 44 lbs front and 66 lbs rear rack capacity, making it suitable for work and recreational trail riding. The King Quad is recognized for its durable construction and functional design, prioritizing capability and rider stability with features like wide footwells and handlebar guards. This comprehensive service manual provides complete workshop repair and maintenance information for the 2002 Suzuki LT-F300 King Quad ATV. It covers all major systems, including detailed procedures for engine overhaul, fuel and lubrication systems, transmission, drivetrain, chassis, and electrical systems. You will find step-by-step instructions, diagnostic flowcharts, troubleshooting guides, technical specifications, and routine maintenance schedules. This manual is an essential resource for owners and technicians seeking to maintain, repair, and optimize the performance and longevity of their King Quad. 🏷️ Basic Information Identification Make: Suzuki Model: LT-F300 King Quad Year: 2002 Type: ATV Codes Vin Prefix: JS1LTF 👋 Introduction Market Position Positioning: A direct replacement for the official Suzuki dealer service manual, offering professional-level repair and maintenance information for the 2002 King Quad. Competitive Analysis Advantage: Provides the same detailed, step-by-step instructions and diagrams used by authorized Suzuki technicians, ensuring accuracy and completeness for DIY repairs and professional workshops. Key Features Features: Step-by-step diagrams, torque specifications, fluid capacities, electrical schematics, troubleshooting guides, comprehensive coverage of all major systems. 📋 Manual Details Coverage Areas Primary Coverage: Complete Workshop Repair and Service Secondary Coverage: Troubleshooting, Diagnostics, Routine Maintenance Page Count Estimated Page Count: Likely 300-500 pages (typical for a comprehensive factory service manual) Manual Type Type: Factory Service Manual / Repair Manual Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Engine: Full engine overhaul, top-end rebuild, bottom-end service, carburetor tuning, cooling system, exhaust system Fuel System: Fuel tank, fuel pump, fuel lines, carburetor (Mikuni BSR33), fuel filter, fuel system diagnostics Lubrication System: Oil pump, oil filter, oil galleries, oil change procedures, lubrication system checks Transmission: Automatic transmission (CVT), clutch operation, gearshift linkage, transmission fluid service Drivetrain: Shaft drive, differential gears (front and rear), driveshafts, U-joints, lubrication, service, and repair of drivetrain components Chassis: Frame inspection and repair, suspension system (front and rear), steering system, braking system (front and rear drums/discs), wheel bearing service Electrical System: Wiring diagrams, ignition system (CDI), starting system (electric start), charging system (stator, regulator/rectifier), lighting system, battery maintenance, fuses, switches, troubleshooting electrical faults Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements, spark plug replacement, lubrication points, brake adjustments, tire pressure checks Repair: Engine disassembly/reassembly, carburetor overhaul, transmission repair, suspension component replacement, brake caliper service, electrical component testing and replacement Troubleshooting: Diagnostic flowcharts, symptom-based troubleshooting, common problems and solutions Technical Depth Depth: Comprehensive: Covers everything from basic fluid checks to complete engine and transmission rebuilds, including detailed electrical diagnostics. 📊 Manual Specifications File Format File Type: PDF Accessibility: Zoom In/Out capable System Compatibility: Compatible with all versions of Windows and Mac Required Software: Adobe PDF Reader, WinZip Print Quality Quality: High-resolution scans, clear diagrams and text Binding Type Binding: Digital (PDF) Paper Type Paper Type: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Type: 4-stroke, SOHC, air-cooled Displacement: 280cc (279 cm3) Bore X Stroke: 72.0 mm x 68.6 mm Compression Ratio: 9.3:1 Performance Horsepower: Approximately 18-20 HP (estimated, actual may vary slightly by region) Torque: Approx. 17-19 lb-ft (estimated) Fuel System Carburetor Model: Mikuni BSR33 Fuel Type: Unleaded gasoline Fuel Tank Capacity: 3.2 US gal (12 L) 🔧 Transmission Standard Transmission Type: Automatic (Continuously Variable Transmission - CVT) Drive System: Shaft Drive, 2WD/4WD selectable with differential lock Features Gear Reduction: Forward, Neutral, Reverse Transmission Fluid Type: Suzuki recommends Suzuki Super Gear Oil (or equivalent API GL-4, SAE 80) 📐 Dimensions Exterior Length: 83.7 in (2125 mm) Width: 45.9 in (1165 mm) Height: 46.1 in (1170 mm) Weights Dry Weight: 562 lbs (255 kg) Ground Clearance: 7.7 in (195 mm) Cargo Front Rack Capacity: 44 lbs (20 kg) Rear Rack Capacity: 66 lbs (30 kg) Towing Towing Capacity: N/A (ATVs typically do not have official towing capacities for road use, but can tow light loads in off-road scenarios) 🛡️ Safety Features Ratings Safety Certification: Designed for off-road use only, compliant with relevant industry safety standards for ATVs. Active Features Braking System: Front: Dual hydraulic disc brakes; Rear: Sealed drum brake. Parking brake mechanism. Lighting: Headlights, taillight, brake light. Passive Features Handlebars: Handlebar guards for hand protection. Footwells: Wide, non-slip footwells for rider stability. 💡 Technology Features Infotainment Infotainment System: N/A (Focus is on utility and off-road performance, not advanced electronics). Driver Assistance Assistance Features: N/A (No electronic driver assistance features...
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Type: Atv
Vendor:
Sku: 50635
Collections: ALL ATV Powersports Suzuki

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Suzuki ATV LT 300 King Quad 2002 Factory Service Repair ManuSuzuki ATV LT 300 King Quad 2002 Factory Service Repair ManuSuzuki ATV LT 300 King Quad 2002 Factory Service Repair ManuSuzuki ATV LT 300 King Quad 2002 Factory Service Repair Manu
The Suzuki LT-F300 King Quad is a robust all-terrain vehicle (ATV) from 2002, engineered for reliable off-road performance and utility. This model, part of Suzuki's esteemed King Quad lineage, is designed to handle demanding terrain with its 280cc air-cooled engine, automatic CVT transmission, and selectable 2WD/4WD drive system. It offers a substantial 44 lbs front and 66 lbs rear rack capacity, making it suitable for work and recreational trail riding. The King Quad is recognized for its durable construction and functional design, prioritizing capability and rider stability with features like wide footwells and handlebar guards. This comprehensive service manual provides complete workshop repair and maintenance information for the 2002 Suzuki LT-F300 King Quad ATV. It covers all major systems, including detailed procedures for engine overhaul, fuel and lubrication systems, transmission, drivetrain, chassis, and electrical systems. You will find step-by-step instructions, diagnostic flowcharts, troubleshooting guides, technical specifications, and routine maintenance schedules. This manual is an essential resource for owners and technicians seeking to maintain, repair, and optimize the performance and longevity of their King Quad.
🏷️ Basic Information
Identification
Make:
Suzuki
Model:
LT-F300 King Quad
Year:
2002
Type:
ATV
Codes
Vin Prefix:
JS1LTF
👋 Introduction
Market Position
Positioning:
A direct replacement for the official Suzuki dealer service manual, offering professional-level repair and maintenance information for the 2002 King Quad.
Competitive Analysis
Advantage:
Provides the same detailed, step-by-step instructions and diagrams used by authorized Suzuki technicians, ensuring accuracy and completeness for DIY repairs and professional workshops.
Key Features
Features:
Step-by-step diagrams, torque specifications, fluid capacities, electrical schematics, troubleshooting guides, comprehensive coverage of all major systems.
📋 Manual Details
Coverage Areas
Primary Coverage:
Complete Workshop Repair and Service
Secondary Coverage:
Troubleshooting, Diagnostics, Routine Maintenance
Page Count
Estimated Page Count:
Likely 300-500 pages (typical for a comprehensive factory service manual)
Manual Type
Type:
Factory Service Manual / Repair Manual
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Engine:
Full engine overhaul, top-end rebuild, bottom-end service, carburetor tuning, cooling system, exhaust system
Fuel System:
Fuel tank, fuel pump, fuel lines, carburetor (Mikuni BSR33), fuel filter, fuel system diagnostics
Lubrication System:
Oil pump, oil filter, oil galleries, oil change procedures, lubrication system checks
Transmission:
Automatic transmission (CVT), clutch operation, gearshift linkage, transmission fluid service
Drivetrain:
Shaft drive, differential gears (front and rear), driveshafts, U-joints, lubrication, service, and repair of drivetrain components
Chassis:
Frame inspection and repair, suspension system (front and rear), steering system, braking system (front and rear drums/discs), wheel bearing service
Electrical System:
Wiring diagrams, ignition system (CDI), starting system (electric start), charging system (stator, regulator/rectifier), lighting system, battery maintenance, fuses, switches, troubleshooting electrical faults
Procedures Included
Maintenance:
Scheduled maintenance, oil changes, filter replacements, spark plug replacement, lubrication points, brake adjustments, tire pressure checks
Repair:
Engine disassembly/reassembly, carburetor overhaul, transmission repair, suspension component replacement, brake caliper service, electrical component testing and replacement
Troubleshooting:
Diagnostic flowcharts, symptom-based troubleshooting, common problems and solutions
Technical Depth
Depth:
Comprehensive: Covers everything from basic fluid checks to complete engine and transmission rebuilds, including detailed electrical diagnostics.
📊 Manual Specifications
File Format
File Type:
PDF
Accessibility:
Zoom In/Out capable
System Compatibility:
Compatible with all versions of Windows and Mac
Required Software:
Adobe PDF Reader, WinZip
Print Quality
Quality:
High-resolution scans, clear diagrams and text
Binding Type
Binding:
Digital (PDF)
Paper Type
Paper Type:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Type:
4-stroke, SOHC, air-cooled
Displacement:
280cc (279 cm3)
Bore X Stroke:
72.0 mm x 68.6 mm
Compression Ratio:
9.3:1
Performance
Horsepower:
Approximately 18-20 HP (estimated, actual may vary slightly by region)
Torque:
Approx. 17-19 lb-ft (estimated)
Fuel System
Carburetor Model:
Mikuni BSR33
Fuel Type:
Unleaded gasoline
Fuel Tank Capacity:
3.2 US gal (12 L)
🔧 Transmission
Standard
Transmission Type:
Automatic (Continuously Variable Transmission - CVT)
Drive System:
Shaft Drive, 2WD/4WD selectable with differential lock
Features
Gear Reduction:
Forward, Neutral, Reverse
Transmission Fluid Type:
Suzuki recommends Suzuki Super Gear Oil (or equivalent API GL-4, SAE 80)
📐 Dimensions
Exterior
Length:
83.7 in (2125 mm)
Width:
45.9 in (1165 mm)
Height:
46.1 in (1170 mm)
Weights
Dry Weight:
562 lbs (255 kg)
Ground Clearance:
7.7 in (195 mm)
Cargo
Front Rack Capacity:
44 lbs (20 kg)
Rear Rack Capacity:
66 lbs (30 kg)
Towing
Towing Capacity:
N/A (ATVs typically do not have official towing capacities for road use, but can tow light loads in off-road scenarios)
🛡️ Safety Features
Ratings
Safety Certification:
Designed for off-road use only, compliant with relevant industry safety standards for ATVs.
Active Features
Braking System:
Front: Dual hydraulic disc brakes; Rear: Sealed drum brake. Parking brake mechanism.
Lighting:
Headlights, taillight, brake light.
Passive Features
Handlebars:
Handlebar guards for hand protection.
Footwells:
Wide, non-slip footwells for rider stability.
💡 Technology Features
Infotainment
Infotainment System:
N/A (Focus is on utility and off-road performance, not advanced electronics).
Driver Assistance
Assistance Features:
N/A (No electronic driver assistance features typical of modern vehicles).
Connectivity
Connectivity Options:
N/A
🔧 Maintenance
Service Intervals
Oil Change:
Every 1,000 km or 6 months, whichever comes first (refer to manual for exact details).
Air Filter Cleaning:
Every 500 km or 3 months; replace as needed.
Spark Plug Replacement:
Recommended at 6,000 km or 24 months.
Fluid Specifications
Engine Oil Type:
Suzuki recommends Suzuki 4-stroke Engine Oil (e.g., 10W-40 API SE, SF, or SG).
Engine Oil Capacity:
1.8 L (1.9 US qt) without filter change; 1.9 L (2.0 US qt) with filter change.
Coolant Type:
Mixture of antifreeze and water (50/50 ratio).
Brake Fluid Type:
DOT 3 or DOT 4.
Known Issues
Common Issues:
Carburetor tuning can be sensitive, potential for wear on U-joints with heavy use, occasional CVT belt wear. The manual will detail how to address and prevent these.
📚 Vehicle History
Brand Heritage
Heritage:
Suzuki has a long-standing reputation for producing reliable and capable ATVs, with the King Quad line being a cornerstone of their off-road offerings.
Model Evolution
Evolution:
The LT-F300 King Quad, introduced in the late 1990s, was a significant model for Suzuki, featuring shaft drive and a focus on utility and comfortable trail riding. The 2002 model represents a refinement of this established platform.
Production
Production Period:
The LT-F300 King Quad was produced for several years, with the 2002 model being part of the early to mid-production run.
🏆 Awards & Recognition
Recognitions
Recognitions:
While specific awards for the 2002 model year might not be widely publicized, the King Quad line is generally well-regarded for its durability and capability in the utility ATV segment.
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