Suzuki ATV LT 300 King Quad 1999-2004 Service Repair Manual
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🏷️ Basic Information Identification Make: Suzuki Model: LT-F300F King Quad Model Designation: King Quad Generation Generation: First Generation Codes Engine Code: Likely M263 or similar 4-stroke single cylinder designation 👋 Introduction Market Position Target User: Suzuki ATV owners, independent repair shops, DIY enthusiasts Competitive Analysis Manual Value Proposition: Provides professional-grade repair and maintenance information previously only available to authorized dealers, saving owners significant costs on repairs. Key Features Content Quality: Contains original factory specifications, detailed step-by-step procedures, and high-quality illustrations/photos. Delivery Method: Instant digital download via email after purchase. 📋 Manual Details Coverage Areas Model Years Covered: 1999, 2000, 2001, 2002, 2003, 2004 Page Count Estimated Page Count: Estimated 300-500 pages (typical for comprehensive service manuals) Manual Type Manual Type: Service Repair Manual Language Language: English Format Delivery Format: PDF / WINRAR File Format File Type: PDF Compression Format: WinRAR Searchable Text: Likely searchable text within the PDF Printability: Printable pages Compatibility: Windows (95/98/ME/XP/Vista/7), Linux, MAC 📖 Manual Coverage Systems Covered Engine Systems: Engine teardown, assembly, tuning, valve adjustments, piston/ring replacement, cylinder head service, cooling system Fuel System: Carburetor identification, cleaning, adjustment, fuel pump operation, fuel tank maintenance Lubrication System: Oil pump service, oil filter replacement, oil capacity and specifications Drivetrain: Shaft drive system, differential gears, axle maintenance, U-joints Chassis: Frame inspection, suspension (front and rear), steering system, wheel bearings, brake system (front and rear) Electrical System: Ignition system, starter motor, charging system (stator, regulator/rectifier), battery, lighting, wiring diagrams, troubleshooting electrical faults Procedures Included Maintenance Procedures: Periodic maintenance, lubrication schedules, fluid changes, filter replacements, valve clearance checks Repair Procedures: Complete engine rebuilds, transmission repairs, suspension component replacement, brake caliper overhaul, electrical component diagnosis and replacement Troubleshooting: Diagnostic charts, common problem identification and solutions for engine, electrical, and mechanical systems Technical Depth Diagnostic Capabilities: Advanced diagnostic procedures, component testing methods, electrical system schematics for detailed fault finding Rebuild Specifications: Detailed specifications for engine internal clearances, torque values, assembly procedures for all major components ⚙️ Engine Specifications Primary Engine Engine Type: 4-stroke, SOHC, V-Twin (Note: While the product title specifies LT 300, the LT-F300F King Quad typically refers to a single-cylinder engine. This manual likely covers the 297cc single-cylinder model. Earlier models may have had different configurations.) Engine Displacement: 297cc Bore X Stroke: Refer to manual for specific dimensions (typically around 72mm x 73.2mm for the 297cc single) Cooling System: Liquid-cooled Performance Horsepower: Refer to manual for exact figures (estimated around 20-25 HP) Torque: Refer to manual for exact figures Fuel System Carburetor Type: Mikuni CV carburetor (specific model number in manual) Fuel Delivery: Gravity feed with electric fuel pump Lubrication System Oil Capacity: Refer to manual (typically around 2.0-2.5 quarts with filter change) Recommended Oil Viscosity: Refer to manual (e.g., SAE 10W-40 API SG or higher) Maintenance Intervals Oil Change Interval: Refer to manual (typically 1000 miles or 6 months for regular use) 🔧 Transmission Standard Transmission Type: Automatic (Continuously Variable Transmission - CVT) with high/low range Features Drive Type: Shaft Drive, 4WD Final Drive: Shaft drive with enclosed differential Maintenance Transmission Fluid Type: Refer to manual (typically SAE 80W hypoid gear oil for the differential, and specific CVT fluid for the transmission unit) 📐 Dimensions Exterior Overall Length: Refer to manual (approx. 82-84 inches) Overall Width: Refer to manual (approx. 47-49 inches) Overall Height: Refer to manual (approx. 46-47 inches) Weights Dry Weight: Refer to manual (approx. 540-560 lbs) Ground Clearance: Refer to manual (approx. 8-9 inches) Towing Capacity: Refer to manual (typically around 1000 lbs) Rack Capacity Front: Refer to manual (typically around 44 lbs) Rack Capacity Rear: Refer to manual (typically around 88 lbs) 🛡️ Safety Features Active Features Braking System: Hydraulic disc brakes front and rear Parking Brake: Handlebar-mounted mechanical parking brake Passive Features Lighting: Dual headlights, taillight/brake light 💡 Technology Features Infotainment Instrument Cluster: Basic analog gauges (speedometer, odometer, fuel gauge, indicator lights) as per era of manufacturing. Driver Assistance 4Wd System: On-demand 4WD with front differential lock (likely electrically activated). Connectivity Charging System: AC generator (stator) and DC charging system for battery. Manual details charging system diagnosis. 🔧 Maintenance Service Intervals Air Filter Cleaning: Refer to manual (typically every few hundred miles or as needed based on conditions) Spark Plug Replacement: Refer to manual (typically around 2000-3000 miles or as specified) Brake Fluid Flush: Refer to manual (typically every 1-2 years) Fluid Specifications Coolant Type: Refer to manual (typically a permanent type ethylene glycol coolant) Brake Fluid Type: Refer to manual (typically DOT 3 or DOT 4) Known Issues Common Wear Items: CV joints, suspension bushings, brake pads, starter solenoid, carburetor jets can be prone to clogging with fuel varnish if not maintained. Common Problems Starting Issues: Can be related to battery, starter, or carburetor issues. Manual provides diagnostics. Driveability Issues: Often linked to carburetor or fuel system cleanliness. Manual details carburetor tuning and cleaning....
Provides professional-grade repair and maintenance information previously only available to authorized dealers, saving owners significant costs on repairs.
Key Features
Content Quality:
Contains original factory specifications, detailed step-by-step procedures, and high-quality illustrations/photos.
Delivery Method:
Instant digital download via email after purchase.
📋 Manual Details
Coverage Areas
Model Years Covered:
1999, 2000, 2001, 2002, 2003, 2004
Page Count
Estimated Page Count:
Estimated 300-500 pages (typical for comprehensive service manuals)
Manual Type
Manual Type:
Service Repair Manual
Language
Language:
English
Format
Delivery Format:
PDF / WINRAR
File Format
File Type:
PDF
Compression Format:
WinRAR
Searchable Text:
Likely searchable text within the PDF
Printability:
Printable pages
Compatibility:
Windows (95/98/ME/XP/Vista/7), Linux, MAC
📖 Manual Coverage
Systems Covered
Engine Systems:
Engine teardown, assembly, tuning, valve adjustments, piston/ring replacement, cylinder head service, cooling system
Fuel System:
Carburetor identification, cleaning, adjustment, fuel pump operation, fuel tank maintenance
Lubrication System:
Oil pump service, oil filter replacement, oil capacity and specifications
Diagnostic charts, common problem identification and solutions for engine, electrical, and mechanical systems
Technical Depth
Diagnostic Capabilities:
Advanced diagnostic procedures, component testing methods, electrical system schematics for detailed fault finding
Rebuild Specifications:
Detailed specifications for engine internal clearances, torque values, assembly procedures for all major components
⚙️ Engine Specifications
Primary Engine
Engine Type:
4-stroke, SOHC, V-Twin (Note: While the product title specifies LT 300, the LT-F300F King Quad typically refers to a single-cylinder engine. This manual likely covers the 297cc single-cylinder model. Earlier models may have had different configurations.)
Engine Displacement:
297cc
Bore X Stroke:
Refer to manual for specific dimensions (typically around 72mm x 73.2mm for the 297cc single)
Cooling System:
Liquid-cooled
Performance
Horsepower:
Refer to manual for exact figures (estimated around 20-25 HP)
Torque:
Refer to manual for exact figures
Fuel System
Carburetor Type:
Mikuni CV carburetor (specific model number in manual)
Fuel Delivery:
Gravity feed with electric fuel pump
Lubrication System
Oil Capacity:
Refer to manual (typically around 2.0-2.5 quarts with filter change)
Recommended Oil Viscosity:
Refer to manual (e.g., SAE 10W-40 API SG or higher)
Maintenance Intervals
Oil Change Interval:
Refer to manual (typically 1000 miles or 6 months for regular use)
🔧 Transmission
Standard
Transmission Type:
Automatic (Continuously Variable Transmission - CVT) with high/low range
Features
Drive Type:
Shaft Drive, 4WD
Final Drive:
Shaft drive with enclosed differential
Maintenance
Transmission Fluid Type:
Refer to manual (typically SAE 80W hypoid gear oil for the differential, and specific CVT fluid for the transmission unit)
📐 Dimensions
Exterior
Overall Length:
Refer to manual (approx. 82-84 inches)
Overall Width:
Refer to manual (approx. 47-49 inches)
Overall Height:
Refer to manual (approx. 46-47 inches)
Weights
Dry Weight:
Refer to manual (approx. 540-560 lbs)
Ground Clearance:
Refer to manual (approx. 8-9 inches)
Towing Capacity:
Refer to manual (typically around 1000 lbs)
Rack Capacity Front:
Refer to manual (typically around 44 lbs)
Rack Capacity Rear:
Refer to manual (typically around 88 lbs)
🛡️ Safety Features
Active Features
Braking System:
Hydraulic disc brakes front and rear
Parking Brake:
Handlebar-mounted mechanical parking brake
Passive Features
Lighting:
Dual headlights, taillight/brake light
💡 Technology Features
Infotainment
Instrument Cluster:
Basic analog gauges (speedometer, odometer, fuel gauge, indicator lights) as per era of manufacturing.
Driver Assistance
4Wd System:
On-demand 4WD with front differential lock (likely electrically activated).
Connectivity
Charging System:
AC generator (stator) and DC charging system for battery. Manual details charging system diagnosis.
🔧 Maintenance
Service Intervals
Air Filter Cleaning:
Refer to manual (typically every few hundred miles or as needed based on conditions)
Spark Plug Replacement:
Refer to manual (typically around 2000-3000 miles or as specified)
Brake Fluid Flush:
Refer to manual (typically every 1-2 years)
Fluid Specifications
Coolant Type:
Refer to manual (typically a permanent type ethylene glycol coolant)
Brake Fluid Type:
Refer to manual (typically DOT 3 or DOT 4)
Known Issues
Common Wear Items:
CV joints, suspension bushings, brake pads, starter solenoid, carburetor jets can be prone to clogging with fuel varnish if not maintained.
Common Problems
Starting Issues:
Can be related to battery, starter, or carburetor issues. Manual provides diagnostics.
Driveability Issues:
Often linked to carburetor or fuel system cleanliness. Manual details carburetor tuning and cleaning.
📚 Vehicle History
Brand Heritage
Manufacturer Reputation:
Suzuki is renowned for producing reliable and capable off-road vehicles, with a long history in motorcycle and ATV manufacturing.
Model Evolution
King Quad Lineage:
The King Quad nameplate signifies Suzuki's flagship utility ATV, known for its robust performance and 4WD capabilities. This generation represented a significant step in Suzuki's ATV development.
Production
Manufacturing Origin:
Likely manufactured in Japan
🏆 Awards & Recognition
Recognitions
Model Reputation:
The LT-F300F King Quad was generally well-regarded for its dependable performance and utility in its class during its production run.
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