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Suzuki LT-4WDX King Quad 1987-1998 Workshop Service Manual

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$133.00
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$133.00
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The Suzuki LT-4WDX King Quad, produced from 1987 to 1998, stands as a testament to Suzuki's engineering prowess in the utility all-terrain vehicle market. This robust machine is renowned for its shaft-driven 4WD system, a reliable air-cooled engine, and a design focused on practical utility and a comfortable ride for its era. Offering a blend of capability and durability, it was a strong contender against competitors like the Honda FourTrax, Kawasaki Bayou, and Yamaha Warrior, making it a popular choice for demanding tasks and recreational use. This comprehensive workshop service manual provides in-depth guidance for the maintenance, diagnosis, and repair of your Suzuki LT-4WDX King Quad. Spanning 472 pages in English, it covers all essential systems, including detailed procedures for engine, transmission, drivetrain, suspension, brakes, and electrical systems. The manual is designed to empower owners and technicians with the knowledge required for everything from routine preventative maintenance and adjustments to complex repair and rebuild procedures, ensuring the longevity and optimal performance of your vehicle. 🏷️ Basic Information Identification Make: Suzuki Model: LT-4WDX King Quad Product Name: Suzuki LT-4WDX King Quad 1987-1998 Workshop Service Manual PDF Download Codes Chassis Code: LT-4WDX 👋 Introduction Market Position Market Segment: Utility All-Terrain Vehicle (ATV) Competitive Analysis Competitors: Honda FourTrax, Kawasaki Bayou, Yamaha Warrior Key Features Key Features Vehicle: Shaft-driven 4WD, reliable air-cooled engine, robust utility focus, comfortable ride for its era. Manual Value Proposition Manual Benefit: Empowers owners and technicians with the knowledge to maintain, diagnose, and repair the LT-4WDX King Quad effectively. 📋 Manual Details Coverage Areas Applicable Years: 1987, 1988, 1989, 1990, 1991, 1992, 1993, 1994, 1995, 1996, 1997, 1998 Page Count Page Count: 472 Manual Type Manual Type: Workshop Service Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine: Complete engine disassembly, inspection, assembly, troubleshooting, and specifications for all LT-4WDX models. Transmission: Detailed procedures for transmission service, repair, and troubleshooting, including gear selection and drive systems. Drivetrain: Comprehensive coverage of the 4WD system, drive shafts, differentials, and related components. Suspension: Front and rear suspension systems, including shock absorbers, control arms, bushings, and wheel bearings. Brakes: Brake system diagnostics, repair, component replacement (pads, discs, lines, master cylinder), and bleeding procedures. Electrical: Full electrical system diagnosis, wiring diagrams, starter, charging system, ignition system, lighting, and accessory circuits. Fuel System: Carburetor inspection, cleaning, adjustment, fuel pump, fuel tank, and lines. Cooling System: Radiator, fan, thermostat, coolant hoses, and fluid specifications. Exhaust System: Exhaust pipe, muffler, and related components. Frame And Body: Chassis inspection, body panel removal and installation, seat, handlebars, and controls. Procedures Included Preventative Maintenance: Routine service checks, lubrication points, and recommended maintenance intervals. Troubleshooting: Diagnostic charts and procedures for identifying and resolving common mechanical and electrical issues. Repair And Rebuild: Detailed step-by-step instructions for component disassembly, repair, and reassembly. Adjustments: Specific instructions for adjusting carburetor, brakes, clutch, and other critical components. Technical Depth Depth: Comprehensive, covering routine maintenance to complete engine and transmission rebuilds. 📊 Manual Specifications File Format File Format: PDF Print Quality Print Quality: High-resolution, suitable for printing clear diagrams and text. Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: 4-stroke, Air-cooled, OHV Displacement: 246 cc (15.0 cu in) Bore X Stroke: 66.0 mm x 72.0 mm (2.60 in x 2.83 in) Compression Ratio: 8.5:1 Performance Horsepower Estimate: Approximately 16-18 HP (exact figures vary by year and tuning) Torque Estimate: Estimated at around 12-14 lb-ft (exact figures vary) Fuel System Carburetor: Mikuni VM26SS (or similar) Fuel Type: Unleaded gasoline Ignition Ignition System: CDI (Capacitor Discharge Ignition) Lubrication Oil Type: SAE 10W-30 API SE or SF (refer to manual for specific grades) Oil Capacity: Approximately 1.7 L (1.8 US qt) with filter change 🔧 Transmission Standard Type: 5-speed manual with automatic clutch Optional Optional Features: N/A for this model Features Drive System: Shaft-driven 4WD (selectable 2WD/4WD) Gear Ratios: Detailed in manual (specific ratios vary by year) Lubrication Transmission Oil Type: SAE 80W API GL-4 hypoid gear oil (refer to manual for exact specification) 📐 Dimensions Exterior Overall Length: Approximately 74.6 in (1895 mm) Overall Width: Approximately 42.3 in (1075 mm) Overall Height: Approximately 43.5 in (1105 mm) Weights Dry Weight: Approximately 470 lbs (213 kg) Fuel Tank Capacity: Approximately 3.2 US gal (12 L) Cargo Front Rack Capacity: Approximately 44 lbs (20 kg) Rear Rack Capacity: Approximately 88 lbs (40 kg) Towing Towing Capacity: Not officially specified for towing, designed for cargo hauling. 🛡️ Safety Features Ratings Safety Standard Comparison: ATV safety standards of the era, focus on rider responsibility and proper operation. Active Features Braking System: Hydraulic disc brakes front and rear. Passive Features Lighting: Headlights, taillight, and brake light. Operator Interface: Handlebar controls, footpegs, and seating position designed for rider control. 💡 Technology Features Infotainment Infotainment System: N/A (Basic utility ATV)....
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Type: Atv
Vendor:
Sku: 81888
Collections: ALL ATV Suzuki

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Suzuki LT-4WDX King Quad 1987-1998 Workshop Service ManualSuzuki LT-4WDX King Quad 1987-1998 Workshop Service ManualSuzuki LT-4WDX King Quad 1987-1998 Workshop Service ManualSuzuki LT-4WDX King Quad 1987-1998 Workshop Service Manual
The Suzuki LT-4WDX King Quad, produced from 1987 to 1998, stands as a testament to Suzuki's engineering prowess in the utility all-terrain vehicle market. This robust machine is renowned for its shaft-driven 4WD system, a reliable air-cooled engine, and a design focused on practical utility and a comfortable ride for its era. Offering a blend of capability and durability, it was a strong contender against competitors like the Honda FourTrax, Kawasaki Bayou, and Yamaha Warrior, making it a popular choice for demanding tasks and recreational use. This comprehensive workshop service manual provides in-depth guidance for the maintenance, diagnosis, and repair of your Suzuki LT-4WDX King Quad. Spanning 472 pages in English, it covers all essential systems, including detailed procedures for engine, transmission, drivetrain, suspension, brakes, and electrical systems. The manual is designed to empower owners and technicians with the knowledge required for everything from routine preventative maintenance and adjustments to complex repair and rebuild procedures, ensuring the longevity and optimal performance of your vehicle.
🏷️ Basic Information
Identification
Make:
Suzuki
Model:
LT-4WDX King Quad
Product Name:
Suzuki LT-4WDX King Quad 1987-1998 Workshop Service Manual PDF Download
Codes
Chassis Code:
LT-4WDX
👋 Introduction
Market Position
Market Segment:
Utility All-Terrain Vehicle (ATV)
Competitive Analysis
Competitors:
Honda FourTrax, Kawasaki Bayou, Yamaha Warrior
Key Features
Key Features Vehicle:
Shaft-driven 4WD, reliable air-cooled engine, robust utility focus, comfortable ride for its era.
Manual Value Proposition
Manual Benefit:
Empowers owners and technicians with the knowledge to maintain, diagnose, and repair the LT-4WDX King Quad effectively.
📋 Manual Details
Coverage Areas
Applicable Years:
1987, 1988, 1989, 1990, 1991, 1992, 1993, 1994, 1995, 1996, 1997, 1998
Page Count
Page Count:
472
Manual Type
Manual Type:
Workshop Service Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine:
Complete engine disassembly, inspection, assembly, troubleshooting, and specifications for all LT-4WDX models.
Transmission:
Detailed procedures for transmission service, repair, and troubleshooting, including gear selection and drive systems.
Drivetrain:
Comprehensive coverage of the 4WD system, drive shafts, differentials, and related components.
Suspension:
Front and rear suspension systems, including shock absorbers, control arms, bushings, and wheel bearings.
Brakes:
Brake system diagnostics, repair, component replacement (pads, discs, lines, master cylinder), and bleeding procedures.
Electrical:
Full electrical system diagnosis, wiring diagrams, starter, charging system, ignition system, lighting, and accessory circuits.
Fuel System:
Carburetor inspection, cleaning, adjustment, fuel pump, fuel tank, and lines.
Cooling System:
Radiator, fan, thermostat, coolant hoses, and fluid specifications.
Exhaust System:
Exhaust pipe, muffler, and related components.
Frame And Body:
Chassis inspection, body panel removal and installation, seat, handlebars, and controls.
Procedures Included
Preventative Maintenance:
Routine service checks, lubrication points, and recommended maintenance intervals.
Troubleshooting:
Diagnostic charts and procedures for identifying and resolving common mechanical and electrical issues.
Repair And Rebuild:
Detailed step-by-step instructions for component disassembly, repair, and reassembly.
Adjustments:
Specific instructions for adjusting carburetor, brakes, clutch, and other critical components.
Technical Depth
Depth:
Comprehensive, covering routine maintenance to complete engine and transmission rebuilds.
📊 Manual Specifications
File Format
File Format:
PDF
Print Quality
Print Quality:
High-resolution, suitable for printing clear diagrams and text.
Binding Type
Binding Type:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
4-stroke, Air-cooled, OHV
Displacement:
246 cc (15.0 cu in)
Bore X Stroke:
66.0 mm x 72.0 mm (2.60 in x 2.83 in)
Compression Ratio:
8.5:1
Performance
Horsepower Estimate:
Approximately 16-18 HP (exact figures vary by year and tuning)
Torque Estimate:
Estimated at around 12-14 lb-ft (exact figures vary)
Fuel System
Carburetor:
Mikuni VM26SS (or similar)
Fuel Type:
Unleaded gasoline
Ignition
Ignition System:
CDI (Capacitor Discharge Ignition)
Lubrication
Oil Type:
SAE 10W-30 API SE or SF (refer to manual for specific grades)
Oil Capacity:
Approximately 1.7 L (1.8 US qt) with filter change
🔧 Transmission
Standard
Type:
5-speed manual with automatic clutch
Optional
Optional Features:
N/A for this model
Features
Drive System:
Shaft-driven 4WD (selectable 2WD/4WD)
Gear Ratios:
Detailed in manual (specific ratios vary by year)
Lubrication
Transmission Oil Type:
SAE 80W API GL-4 hypoid gear oil (refer to manual for exact specification)
📐 Dimensions
Exterior
Overall Length:
Approximately 74.6 in (1895 mm)
Overall Width:
Approximately 42.3 in (1075 mm)
Overall Height:
Approximately 43.5 in (1105 mm)
Weights
Dry Weight:
Approximately 470 lbs (213 kg)
Fuel Tank Capacity:
Approximately 3.2 US gal (12 L)
Cargo
Front Rack Capacity:
Approximately 44 lbs (20 kg)
Rear Rack Capacity:
Approximately 88 lbs (40 kg)
Towing
Towing Capacity:
Not officially specified for towing, designed for cargo hauling.
🛡️ Safety Features
Ratings
Safety Standard Comparison:
ATV safety standards of the era, focus on rider responsibility and proper operation.
Active Features
Braking System:
Hydraulic disc brakes front and rear.
Passive Features
Lighting:
Headlights, taillight, and brake light.
Operator Interface:
Handlebar controls, footpegs, and seating position designed for rider control.
💡 Technology Features
Infotainment
Infotainment System:
N/A (Basic utility ATV).
Driver Assistance
Driver Assistance Features:
N/A (Basic utility ATV).
Connectivity
Connectivity Features:
N/A (Basic utility ATV).
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3000 km or 1 year, whichever comes first (refer to manual for specific guidance).
Air Filter Cleaning:
Regular inspection and cleaning, especially in dusty conditions.
Spark Plug Replacement:
Refer to manual for recommended intervals and gap settings.
Fluid Specifications
Engine Oil Specification:
SAE 10W-30 API SE or SF
Gear Oil Specification:
SAE 80W API GL-4
Coolant Type:
Ethylene glycol-based coolant mixed with distilled water (50/50 ratio recommended).
Known Issues
Common Wear Items:
Carburetor jets clogging, suspension bushings wear, starter motor fatigue, brake component wear.
Typical Problems:
Hard starting due to carburetor or ignition issues, drive line binding if not properly maintained, potential for overheating in prolonged heavy use.
Lubrication Points
Key Lube Points:
Steering head bearings, swingarm pivot, wheel bearings, throttle cables, brake cables.
📚 Vehicle History
Brand Heritage
Brand Focus:
Suzuki has a long history in powersports, known for reliable and capable ATVs.
Model Evolution
Model Lineage:
The LT-4WDX King Quad was Suzuki's significant entry into the utility 4WD ATV market, evolving over the years into more powerful and feature-rich models.
Production
Production Period:
1987-1998
Manufacturing Location:
Japan
🏆 Awards & Recognition
Recognitions
Industry Acclaim:
While specific awards for this model are not widely documented, the King Quad line established Suzuki as a significant player in the utility ATV segment.
Ratings
Consumer Reputation:
Generally regarded as a reliable and capable utility ATV for its time, favored for its 4WD capability.
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