2008-2009 Suzuki LT-A400/F400 KingQuad Service Repair Manual Download ( 08 09 ) PDF
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🏷️ Basic Information Identification Make: Suzuki Model: KingQuad Model Variants: LT-A400, LT-A400F, LT-F400, LT-F400F Codes Model Code 2008: K8 (2x4), FK8 (4x4) Model Code 2009: F (4x4 - specific designation may vary) Generation Generation Identifier: Fifth Generation KingQuad (post 2005 redesign, with specific updates for these model years) 👋 Introduction Market Position Vehicle Segment: Mid-size utility ATV (All-Terrain Vehicle), known for its versatility and capability in various terrains. Brand Reputation: Suzuki KingQuad series is recognized for its robust build quality, reliable powertrains, and excellent off-road performance. Competitive Analysis Key Competitors: Competes with models like Yamaha Kodiak, Honda Foreman, Polaris Sportsman, and Can-Am Outlander in its class. Key Features Versatility: Suitable for recreational riding, hunting, farming, and general utility tasks, with 2x4 and 4x4 options. Powertrain Reliability: Features a proven engine design known for its durability and consistent performance. 📋 Manual Details Coverage Covered Model Years: 2008, 2009 Covered Models: LT-A400K8 Auto KingQuad 2x4, LT-A400FK8 Auto KingQuad 4X4, LT-F400K8 KingQuad, LT-F400FK8 KingQuad, LT-A400F KingQuad (2009), LT-F400F KingQuad (2009) Completeness: Comprehensive, from front bumper to rear Type Manual Type: Service Repair Manual Language Language: English Format File Format: PDF Download Type: Instant Download Compatibility: All Versions of Windows & Mac Requirements: Adobe PDF Reader 📖 Manual Coverage Systems Covered Engine: Detailed repair and maintenance for the engine assembly, including top end, bottom end, cooling system, lubrication, and fuel delivery. Driveline: Includes front and rear driveshafts, differential, and axles, covering maintenance, repair, and troubleshooting of 2x4 and 4x4 systems. Transmission: Coverage of the automatic transmission (CVT or similar), including internal components, lubrication, and adjustment procedures. Suspension: Detailed information on front and rear suspension systems, including A-arms, shocks, bushings, and alignment specifications. Brake: Servicing and repair of the hydraulic braking system, including brake lines, calipers, master cylinder, and brake fluid specifications. Steering: Maintenance and repair of the steering system, including tie rods, steering column, and any power steering components. Body Accessories: Covers body panels, seat, racks, fenders, and accessories for inspection, repair, and maintenance. Electrical: Includes wiring diagrams, troubleshooting for ignition, starting, charging system, lights, and accessories. Procedures Included Routine Maintenance: Oil changes, filter replacements, spark plug service, air filter cleaning/replacement, lubrication points. Diagnostic Troubleshooting: Step-by-step procedures for identifying and resolving common mechanical and electrical issues. Component Rebuild: Detailed instructions for overhauling major components like the engine, transmission, and differentials. Adjustment Calibration: Procedures for adjusting carburetor, valve clearances, brakes, and steering. Technical Depth Depth Level: Expert-level technical detail suitable for professional mechanics and advanced DIY enthusiasts. Documentation Type: High quality diagrams and instructions 📊 Manual Specifications File Characteristics Print Quality: Printable pages, ensuring clarity for workshop use. Searchability: Likely text-searchable PDF for quick information retrieval. Physical Characteristics Binding Type: N/A (Digital Download) Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: Four-stroke, SOHC, 1-cylinder, liquid-cooled Displacement: 376 cc (Approximately) Bore X Stroke: Specific dimensions available in manual (e.g., 83.0 mm x 70.0 mm typical for this engine family) Performance Horsepower: Approx. 26-28 HP (varies slightly by year/tune) Torque: Approx. 23-25 lb-ft (varies slightly by year/tune) Fuel System Fuel Delivery: Carbureted (e.g., Mikuni BSR36) for most models in this range, with potential for fuel injection on later variants if specified. Ignition Ignition System: Electronic ignition (CDI) Cooling Cooling System: Liquid-cooled with fan assist Lubrication Oil Type: Suzuki recommends specific high-quality 4-stroke motorcycle oil (e.g., SAE 10W-40 API SG or higher), details in manual. Oil Capacity: Approximately 2.0-2.5 liters (with filter change), specific capacity to be confirmed in manual. Air Intake Air Filter Type: Usually a high-density foam element, requires periodic cleaning and oiling. Exhaust Exhaust System: Single muffler, catalytic converter may be present depending on market. 🔧 Transmission Primary Transmission Transmission Type: Automatic (CVT - Continuously Variable Transmission) with high/low range and reverse. Drive Modes Drive Modes: 2WD / 4WD selectable (LT-A400F/LT-F400F models) Transmission Fluid Transmission Fluid Type: Specific automatic transmission fluid (ATF) or proprietary Suzuki fluid, refer to manual for exact specification. Clutch Clutch Type: Automatic centrifugal clutch for CVT engagement. 📐 Dimensions Exterior Overall Length: Approx. 78.1 inches (1985 mm) Overall Width: Approx. 47.2 inches (1200 mm) Overall Height: Approx. 45.9 inches (1165 mm) Wheelbase: Approx. 50.0 inches (1270 mm) Weights Dry Weight: Approx. 600-640 lbs (273-290 kg), varies by 2x4/4x4 configuration Towing Capacity: Typically rated at 1000 lbs (454 kg) or more Cargo Capacity Rear Rack: Approx. 99 lbs (45 kg) Wheels Tires Front Tire Size: AT 25 x 8-12 (Tubeless) Rear Tire Size: AT 25 x 10-12 (Tubeless) Wheel Type: Steel or Aluminum alloy, depending on trim/options 🛡️ Safety Features Ratings Atv Safety Standards: Complies with ANSI/SVIA 1-2010 and 1-2017 safety requirements for All-Terrain Vehicles. Active Features Braking System: Hydraulic disc brakes on all wheels (typically dual front, single rear), plus engine braking via CVT. Passive Features Throttle Limiter: May incorporate a throttle stop screw for new riders,...
Step-by-step procedures for identifying and resolving common mechanical and electrical issues.
Component Rebuild:
Detailed instructions for overhauling major components like the engine, transmission, and differentials.
Adjustment Calibration:
Procedures for adjusting carburetor, valve clearances, brakes, and steering.
Technical Depth
Depth Level:
Expert-level technical detail suitable for professional mechanics and advanced DIY enthusiasts.
Documentation Type:
High quality diagrams and instructions
📊 Manual Specifications
File Characteristics
Print Quality:
Printable pages, ensuring clarity for workshop use.
Searchability:
Likely text-searchable PDF for quick information retrieval.
Physical Characteristics
Binding Type:
N/A (Digital Download)
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Four-stroke, SOHC, 1-cylinder, liquid-cooled
Displacement:
376 cc (Approximately)
Bore X Stroke:
Specific dimensions available in manual (e.g., 83.0 mm x 70.0 mm typical for this engine family)
Performance
Horsepower:
Approx. 26-28 HP (varies slightly by year/tune)
Torque:
Approx. 23-25 lb-ft (varies slightly by year/tune)
Fuel System
Fuel Delivery:
Carbureted (e.g., Mikuni BSR36) for most models in this range, with potential for fuel injection on later variants if specified.
Ignition
Ignition System:
Electronic ignition (CDI)
Cooling
Cooling System:
Liquid-cooled with fan assist
Lubrication
Oil Type:
Suzuki recommends specific high-quality 4-stroke motorcycle oil (e.g., SAE 10W-40 API SG or higher), details in manual.
Oil Capacity:
Approximately 2.0-2.5 liters (with filter change), specific capacity to be confirmed in manual.
Air Intake
Air Filter Type:
Usually a high-density foam element, requires periodic cleaning and oiling.
Exhaust
Exhaust System:
Single muffler, catalytic converter may be present depending on market.
🔧 Transmission
Primary Transmission
Transmission Type:
Automatic (CVT - Continuously Variable Transmission) with high/low range and reverse.
Drive Modes
Drive Modes:
2WD / 4WD selectable (LT-A400F/LT-F400F models)
Transmission Fluid
Transmission Fluid Type:
Specific automatic transmission fluid (ATF) or proprietary Suzuki fluid, refer to manual for exact specification.
Clutch
Clutch Type:
Automatic centrifugal clutch for CVT engagement.
📐 Dimensions
Exterior
Overall Length:
Approx. 78.1 inches (1985 mm)
Overall Width:
Approx. 47.2 inches (1200 mm)
Overall Height:
Approx. 45.9 inches (1165 mm)
Wheelbase:
Approx. 50.0 inches (1270 mm)
Weights
Dry Weight:
Approx. 600-640 lbs (273-290 kg), varies by 2x4/4x4 configuration
Towing Capacity:
Typically rated at 1000 lbs (454 kg) or more
Cargo Capacity Rear Rack:
Approx. 99 lbs (45 kg)
Wheels Tires
Front Tire Size:
AT 25 x 8-12 (Tubeless)
Rear Tire Size:
AT 25 x 10-12 (Tubeless)
Wheel Type:
Steel or Aluminum alloy, depending on trim/options
🛡️ Safety Features
Ratings
Atv Safety Standards:
Complies with ANSI/SVIA 1-2010 and 1-2017 safety requirements for All-Terrain Vehicles.
Active Features
Braking System:
Hydraulic disc brakes on all wheels (typically dual front, single rear), plus engine braking via CVT.
Passive Features
Throttle Limiter:
May incorporate a throttle stop screw for new riders, adjustable as per manual instructions.
Hand Guards:
Standard on many models to protect hands from debris and weather.
💡 Technology Features
Infotainment
Instrument Panel:
Digital LCD meter with speedometer, odometer, trip meter, clock, fuel gauge, 2WD/4WD indicator, and transmission position indicator.
Driver Assistance
Lighting:
Multi-reflector halogen headlights and LED taillight/brake light for visibility.
Connectivity
Charging Port:
Some models may feature a 12V accessory outlet for charging devices.
🔧 Maintenance
Service Intervals
Engine Oil Change:
Recommended every 600 miles (1000 km) or 6 months, whichever comes first. Specific break-in period service is crucial.
Air Filter Cleaning:
Recommended every 300 miles (500 km) or 3 months, or more frequently in dusty conditions.
Spark Plug Replacement:
Recommended every 1200 miles (2000 km) or 12 months.
Valve Clearance Check:
Recommended every 1200 miles (2000 km) or 12 months, crucial for engine performance and longevity.
Fluid Specifications
Brake Fluid Type:
DOT 3 or DOT 4 hydraulic brake fluid (specific recommendation in manual).
Coolant Type:
Permanent type antifreeze/coolant (ethylene glycol base) mixed with distilled water, typically 50/50 ratio.
Known Issues
Carburetor Cleaning:
Carburetors can become clogged with sediment or varnish if fuel stabilizer isn't used during storage, requiring cleaning and adjustment.
Cvt Belt Wear:
CVT drive belts can wear over time and require replacement; proper belt tension and alignment are critical.
Throttle Cable Adjustment:
Throttle cable can stretch or require adjustment to ensure full throttle opening and smooth operation.
📚 Vehicle History
Brand Heritage
Suzuki Atv History:
Suzuki has a long-standing reputation for producing durable and high-performing ATVs, with the KingQuad line being a flagship model.
Model Evolution
Kingquad Development:
The LT-A400/F400 KingQuad represents an evolution of Suzuki's utility ATV platform, building on success and incorporating refinements for improved performance and comfort.
Production
Manufacturing Location:
Primarily manufactured in Japan by Suzuki Motor Corporation.
🏆 Awards & Recognition
Recognitions
Industry Recognition:
While specific awards for these model years aren't explicitly listed, the KingQuad line consistently receives positive reviews for its performance and durability from ATV publications and riders.
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